China UV Resistance Medical Equipment Plastic Enclosure Plastic Injection Molded Parts with Great quality

Product Description

PRODUCT PARAMETERS

Item Name UV resistance Medical Equipment Plastic Enclosure Plastic Injection Molded Parts

Mould Core/Cavity

DIN2312,2738,2344,718,S136,8407,NAK80,SKD61,P20, P20HH, H13, 420ss etc.

Hardness of steel

33-38HRC prehard, 46~56 HRC hardened

Mould Standard

HASCO,DME,MEUSBURGER,JIS,CHINA LKM Standard

Mould Base

LKM&Hasco&DME standard (A,B plate 1730,2311,2312,1050,P20 )

Cavity

Single/Family/Multi

Runner

Hot/Cold Runner

Mould Size

150*150mm Min, 3000*2500mm Max

Surface of Mould

EDM VDI/ High Polish&Texture

Plastic material

PP, PC, PS, PE, PET, POM, PA, PU, PVC, ABS, HIPS, PMMA, Nylon, and with GF, etc.

Mould Life

Prototype 1000-25,000; preproduction 50,000-10,0000; High production 300,000-1,000,000 shots based on Volume requirements

Specification

Depends on the customer’s requirements.

Trade terms

FOB HangZhou, EXW, CIF

Export to

Europe countries,USA,Mexico,Australia ,Middle-east ,Asia etc

Mold hot runner

DME, HASCO, YUDO, Mold-Masters, HRS, Synventive, etc, or per customer requirement

Mold gate type

point gate, side gate, sub gate, tunnel gate, banana gate, direct gate, tab gate, hot runner valve gate, hot runner to cold runner, etc.

Lead time 1st Trial

20-45Days based on different molds

Outside package

Standard wooden cases or as your requirement

Inner package

Stretch waterproof film & Each Mold painted, anti-rust oil.3. Spare parts together with the mold shipment. 4. Vaccum package

CUSTOM SOLUTION

 MANUFACTURING TECHNIQUE

ABOUT US

CERTIFICATE

SHIPPING & PAYMENT

FAQ

Q1: What is your company’s main product?
A: Our company is specialized in injection molding moulds and injection plastic products. We can customize all kinds of injection plastic products according to your requirements or 3D drawing.
 
Q2: How can I get the samples to check the quality?
A: 1) You can come to have the CZPT test directly. 2) We could send samples & CZPT running video to you.
 
Q3: Can you make multi-cavity molds?
A: Yes, we are capable of making molds in 16, 24, 48, and 64 cavities.
 
Q4: What certificates are you qualified for?
A: We are qualified in ISO9001, and we have a system for TS16949.
 
Q5: How do you make our business a long-term and good relationship?
A:1. We keep good quality, on-time delivery, and competitive price to ensure our customers benefit from the best quality products  2. We value each customer, no matter where they come from, or how big the order they place.
 
Q6: I have an idea for a new product, but don’t know if it can be manufactured. Can you help?
A: Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials tooling and likely set-up costs.

Welcome you for your inquiry and product information. We will reply to you as soon as possible.

aNUmmFACTURING TECHN

PRODUCT PARAMEERS

PT PAAMENT

US $1-10
/ Piece
|
1,000 Pieces

(Min. Order)

###

Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: ABS
Process Combination Type: Single-Process Mode
Application: Car, Household Appliances, Furniture, Commodity, Electronic, Home Use, Hardware

###

Samples:
US$ 10.00/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Item Name UV resistance Medical Equipment Plastic Enclosure Plastic Injection Molded Parts
Mould Core/Cavity
DIN2312,2738,2344,718,S136,8407,NAK80,SKD61,P20, P20HH, H13, 420ss etc.
Hardness of steel
33-38HRC prehard, 46~56 HRC hardened
Mould Standard
HASCO,DME,MEUSBURGER,JIS,CHINA LKM Standard
Mould Base
LKM&Hasco&DME standard (A,B plate 1730,2311,2312,1050,P20 )
Cavity
Single/Family/Multi
Runner
Hot/Cold Runner
Mould Size
150*150mm Min, 3000*2500mm Max
Surface of Mould
EDM VDI/ High Polish&Texture
Plastic material
PP, PC, PS, PE, PET, POM, PA, PU, PVC, ABS, HIPS, PMMA, Nylon, and with GF, etc.
Mould Life
Prototype 1000-25,000; preproduction 50,000-10,0000; High production 300,000-1,000,000 shots based on Volume requirements
Specification
Depends on the customer’s requirements.
Trade terms
FOB Shenzhen, EXW, CIF
Export to
Europe countries,USA,Mexico,Australia ,Middle-east ,Asia etc
Mold hot runner
DME, HASCO, YUDO, Mold-Masters, HRS, Synventive, etc, or per customer requirement
Mold gate type
point gate, side gate, sub gate, tunnel gate, banana gate, direct gate, tab gate, hot runner valve gate, hot runner to cold runner, etc.
Lead time 1st Trial
20-45Days based on different molds
Outside package
Standard wooden cases or as your requirement
Inner package
Stretch waterproof film & Each Mold painted, anti-rust oil.3. Spare parts together with the mold shipment. 4. Vaccum package

###

Q1: What is your company’s main product?
A: Our company is specialized in injection molding moulds and injection plastic products. We can customize all kinds of injection plastic products according to your requirements or 3D drawing.
 
Q2: How can I get the samples to check the quality?
A: 1) You can come to have the mould test directly. 2) We could send samples & mould running video to you.
 
Q3: Can you make multi-cavity molds?
A: Yes, we are capable of making molds in 16, 24, 48, and 64 cavities.
 
Q4: What certificates are you qualified for?
A: We are qualified in ISO9001, and we have a system for TS16949.
 
Q5: How do you make our business a long-term and good relationship?
A:1. We keep good quality, on-time delivery, and competitive price to ensure our customers benefit from the best quality products  2. We value each customer, no matter where they come from, or how big the order they place.
 
Q6: I have an idea for a new product, but don’t know if it can be manufactured. Can you help?
A: Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials tooling and likely set-up costs.
US $1-10
/ Piece
|
1,000 Pieces

(Min. Order)

###

Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: ABS
Process Combination Type: Single-Process Mode
Application: Car, Household Appliances, Furniture, Commodity, Electronic, Home Use, Hardware

###

Samples:
US$ 10.00/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Item Name UV resistance Medical Equipment Plastic Enclosure Plastic Injection Molded Parts
Mould Core/Cavity
DIN2312,2738,2344,718,S136,8407,NAK80,SKD61,P20, P20HH, H13, 420ss etc.
Hardness of steel
33-38HRC prehard, 46~56 HRC hardened
Mould Standard
HASCO,DME,MEUSBURGER,JIS,CHINA LKM Standard
Mould Base
LKM&Hasco&DME standard (A,B plate 1730,2311,2312,1050,P20 )
Cavity
Single/Family/Multi
Runner
Hot/Cold Runner
Mould Size
150*150mm Min, 3000*2500mm Max
Surface of Mould
EDM VDI/ High Polish&Texture
Plastic material
PP, PC, PS, PE, PET, POM, PA, PU, PVC, ABS, HIPS, PMMA, Nylon, and with GF, etc.
Mould Life
Prototype 1000-25,000; preproduction 50,000-10,0000; High production 300,000-1,000,000 shots based on Volume requirements
Specification
Depends on the customer’s requirements.
Trade terms
FOB Shenzhen, EXW, CIF
Export to
Europe countries,USA,Mexico,Australia ,Middle-east ,Asia etc
Mold hot runner
DME, HASCO, YUDO, Mold-Masters, HRS, Synventive, etc, or per customer requirement
Mold gate type
point gate, side gate, sub gate, tunnel gate, banana gate, direct gate, tab gate, hot runner valve gate, hot runner to cold runner, etc.
Lead time 1st Trial
20-45Days based on different molds
Outside package
Standard wooden cases or as your requirement
Inner package
Stretch waterproof film & Each Mold painted, anti-rust oil.3. Spare parts together with the mold shipment. 4. Vaccum package

###

Q1: What is your company’s main product?
A: Our company is specialized in injection molding moulds and injection plastic products. We can customize all kinds of injection plastic products according to your requirements or 3D drawing.
 
Q2: How can I get the samples to check the quality?
A: 1) You can come to have the mould test directly. 2) We could send samples & mould running video to you.
 
Q3: Can you make multi-cavity molds?
A: Yes, we are capable of making molds in 16, 24, 48, and 64 cavities.
 
Q4: What certificates are you qualified for?
A: We are qualified in ISO9001, and we have a system for TS16949.
 
Q5: How do you make our business a long-term and good relationship?
A:1. We keep good quality, on-time delivery, and competitive price to ensure our customers benefit from the best quality products  2. We value each customer, no matter where they come from, or how big the order they place.
 
Q6: I have an idea for a new product, but don’t know if it can be manufactured. Can you help?
A: Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials tooling and likely set-up costs.

Importance of Wall Thickness in Injection Molded Parts

When designing injection molded parts, it is important to keep the wall thickness uniform. Uneven wall thickness can lead to warping and sinking. To minimize these problems, injection molded parts should have a wall thickness of 40 to 60 percent of the adjacent wall. The thickness of the wall should also fit within the range recommended for the resin that is being used. If the wall thickness is too thick, it should be cored out. Unnecessary wall thickness alters the dimensions of the part, reduces its strength, and may require post-process machining.

Designing out sharp corners on injection molded parts

Injection molded parttDesigning out sharp corners on injection molded components can be a challenging process. There are several factors to consider that impact how much corner radius you need to design out. A general rule is to use a radius that is about 0.5 times the thickness of the adjacent wall. This will prevent sharp corners from occurring on a part that is manufactured from injection molding.
Sharp corners can obstruct the flow of plastic melt into the mold and create flaws on parts. They can also cause stress concentration, which can compromise the strength of the part. To avoid this, sharp corners should be designed out. Adding radii to the corners is also an effective way to avoid sharp angles.
Another common problem is the presence of overhangs. Injection molding parts with overhangs tend to have side-action cores, which enter from the top or bottom. As a result, the cost of making these parts goes up quickly. Moreover, the process of solidification and cooling takes up more than half of the injection molding cycle. This makes it more cost-effective to design parts with minimal overhangs.
Undercuts on injection molded parts should be designed with a greater radius, preferably one or two times the part’s wall thickness. The inside radius of corners should be at least 0.5 times the wall thickness and the outside radius should be 1.5 times the wall thickness. This will help maintain a consistent wall thickness throughout the part. Avoiding undercuts is also important for easy ejection from the mold. If undercuts are present, they can cause a part to stick inside the mold after it has cooled.
Keeping wall thickness uniform is another important issue when designing plastic parts. Inconsistent wall thickness will increase the chance of warping and other defects.

Adding inserts to injection molded parts

Adding inserts to injection molded parts can be a cost-effective way to enhance the functionality of your products. Inserts are usually manufactured from a wide range of materials, including stainless steel, brass, aluminum, bronze, copper, Monel, nickel/nickel alloy, and more. Selecting the right material for your parts depends on the application. Choosing the correct material can help prevent defects and keep production cycles short. The insert material should be durable and resist deformation during the injection molding process. It must also be thin enough to provide the desired grip and have a proper mold depth.
The benefits of adding inserts to injection molded parts include the ability to design parts with unique shapes. These parts can be aesthetically pleasing, while still remaining durable and resistant to wear and tear. In addition, insert molding allows products to have a good external finish. In addition to being cost-effective, insert molding is considered a more efficient manufacturing method than other conventional methods.
Adding inserts to injection molded parts is an excellent way to enhance the strength and performance of your products. There are many different types of inserts, including threaded nuts, bushings, pins, and blades. Some types are even available with knurled outer surfaces that help them adhere to plastic.
In addition to being cost-effective, insert molding is environmentally friendly and compatible with many types of materials. Typical inserts are made of metal or plastic. Depending on the application, stiffening inserts may also be made from wood.

Importance of uniform wall thickness

Injection molded partThe uniformity of wall thickness is an essential factor in the plastic injection molding process. It not only provides the best processing results, but also ensures that the molded part is consistently balanced. This uniformity is especially important for plastics, since they are poor heat conductors. Moreover, if the wall thickness of an injection molded part varies, air will trap and the part will exhibit a poorly balanced filling pattern.
Uniform wall thickness also helps reduce shrinkage. Different materials have different shrinkage rates. For instance, thick parts take longer time to cool than thin ones. As the part’s thickness increases, cooling time doubles. This relationship is due to the one-dimensional heat conduction equation, which shows that heat flows from the center of the part toward the cooling channel. However, this relationship does not hold for all types of plastics.
The general rule for maintaining uniform wall thickness in injection molded parts is that walls should be no thicker than 3mm. In some cases, thicker walls can be used, but they will significantly increase production time and detract from the part’s aesthetic appeal and functionality. Furthermore, the thickness of adjacent walls should be no thicker than 40-60% of each other.
The uniformity of wall thickness is critical to the overall quality and efficiency of the injection molding process. An uneven wall thickness can cause twisting, warping, cracking, and even collapse. A uniform wall thickness also reduces residual stress and shrinkage. Injection molded parts are more stable when the wall thickness is uniform.
An injection molded part with thick walls can be problematic, especially when the molded parts are shaped like a cube. A non-uniform wall thickness can result in problems and costly retooling. Fortunately, there are solutions to this problem. The first step is to understand the problem areas and take action.

Using 3D printing to fabricate molds

splineshaftThe use of 3D printed molds allows manufacturers to manufacture a wide range of injection molded parts. However, 3D-printed molds are not as strong as those made from metallic materials. This means that they do not withstand high temperatures, which can degrade them. As such, they are not suitable for projects that require smooth finishing. In order to reduce this risk, 3D-printed molds can be treated with ceramic coatings.
Using 3D printing to fabricate injection molds can help reduce costs and lead times, allowing manufacturers to bring their products to market faster. This process also has the advantage of being highly efficient, as molds made using 3D printing can be designed to last for many years.
The first step in fabricating an injection mold is to design a design. This design can be complex or simple, depending on the part. The design of the mold can be intricate. A simple example of a mold would be a red cup, with an interior and exterior. The interior portion would have a large cone of material protruding from the other side.
Injection molding is an effective way to produce thousands of parts. However, many engineering companies do not have access to expensive 3D printers. To solve this problem, companies should consider using outside suppliers. In addition to speeding up the manufacturing process, 3D printing can reduce the cost of sample parts.
Plastic injection molding still remains the most popular method for high volume production. However, this process requires a large up-front capital investment and takes a while to adapt. Its advantages include the ability to use multiple molds at once, minimal material wastage, and precision dosing. With an increasing number of materials available, 3D printing can be a smart option for companies looking to manufacture a variety of plastic parts.
China UV Resistance Medical Equipment Plastic Enclosure Plastic Injection Molded Parts     with Great quality China UV Resistance Medical Equipment Plastic Enclosure Plastic Injection Molded Parts     with Great quality
editor by czh