韩国永力塑料脚轮有限公司 · 三檀路 | 檀园区 | 安山市 | 京畿道 | 韩国[email protected]
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产品描述

产品描述

Plastic injection molding is an extremely versatile method of producing CZPT and has multiple advantages over other methods of plastic molding. Not only is the process simpler and more reliable than others methods, but it is also extremely efficient.

材料

Nylon+Glass Fiber,GF-ABS,POM,PP,PC,PA66,  Acrylic, HDPE, UHMW-PE, etc.

Process

Injection molding ,CNC machining ,Extrusion process,Vulcanization.

表面

Matted/Smooth, as clients’ request

尺寸

As same as drawing or as samples

颜色

Nature /White/Black/Yellow/Red/Blue

应用

Industry : Packing machines/Filling /beer machines /Conveyor equipment ,Mine Equipment etc.
Electronic: hausehold appliances,VR,precise instrument
Auto spare parts: covers, gears, bushing ,pipes ,etc.

Molding type

General Molding,Insert Molding, Over Molding ,Double color molding

Cavities

Simple, Multi -cavities(10-40)

Price

Advantaged prices ( Direct from our factory)

样本

Free sample supply

Molding time

15-25days

交货时间

7-15days after sample quality confirmed

Transportation :

We Cooperate with Fastest Express 3-5days time such as DHL,Fedex,UPS,SF-express, EMS etc and best forwarder by sea .

By Train along One Belt One Road to Europe within 20days.

Our Service

We provide mold design,precision plastic mold making,custom best quality plastic injection molding,Assembly Work, Pad Printing,
Silk Screen Print, Paint, Ultrasonic Welding and Packaging Services.

Service and Advantage

1.OEM ODM service,Replacement parts
2.Good Factory prices
3.Help you get final real products from your idea
4.Various materials for your parts choice
5.No order too small to do
6.Good suggestion on the products materials and technique according your application
7.Prompt offer and reply
8.Strict and carefully quality inspection
9.High efficiency delivery time
10.Continuous service after sales

 

我们的优势

* Fast production and highly efficient.

Injection moulding can produce an incredible amount of parts per hour. Speed depends on the complexity and size of the mould, anywhere between 15-120 seconds per cycle time.

* Low labour costs.

Plastic injection moulding is an automated process whereby a majority of the process is performed by machines and robotics, which a sole operator can control and manage. Automation helps to reduce manufacturing costs, as the overheads are significantly reduced.

* Design flexibility.

The moulds themselves are subjected to extremely high pressure. As a result, the plastic within the moulds is
pressed harder and allows for a large amount of detail to be imprinted CZPT the part and for complex or intricate shapes to be manufactured.

* High-output production.

Thousands of parts can be produced before the tooling needs to be maintained.

* Product consistency.

Injection Moulding is a repeatable process; in other words, the second part you produce is going to be identical to the first 1 etc. This is a huge advantage when trying to produce high tolerances and part reliability in high volumes.

 

 

* Low scrap rates.

Injection moulding produces very little post-production scrap relative to traditional manufacturing processes.
Any waste plastic typically comes from the sprue and runners. Any unused or waste plastic, however, can be reground and recycled for future use.

生产过程

Application Areas

Household utility ware,
auto components,
Computer electronics,
Electronics components,
Marketing samples,
Medical & dental products,
Model shops, toys, hobby,
New product design & development,Furniture Design,Civil Engineering,Construction,
Marine Industry,
Garden Products,

 

公司简介

HangZhou CZPT Composite Materials Co., Ltd. is located in the Economic Development Zone of HangZhou City, ZheJiang Province, it is 1 of the earliest companies engaged in composite materials, engineering plastics, rubber and plastic products.

Company’s main products: POM, MC Nylon, Oil Nylon, HDPE, ABS, PBT, PET, PVC, PC, PU, PP, PTFE, PVDF, PEI, PSU, PEEK, PAI, PI, PBI.Utra high molecular weight polyethylene board (UHMW-PE), UPE rod, oily nylon products, PVC board, polyethylene nylon processing parts, wear-resistant materials and so on. Large-scale enterprises that produce various processes such as molding, injection molding, and pultrusion one.

 

Products are widely used in steel, mining, power, port, paper, food, chemical, textile and other industries.

包装和运输

Packing Details : Inner plastic bag,outside carton box,last is the pallet,all are based on the customers’ requirments.
Delivery Details : 10-30 days after you confirm the samples.

常问问题

1. Q: Are you trading company or manufacturer ?
A: We are manufacturer.

2. Q: How long is your delivery time?
A: According to the difficulty and quantity of product processing,a reasonable arrival time will be given to you.

3. Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

4. Q: Can you do assembly and customized package for us?
A: We have an assembly factory and can assemble all kinds of plastic, metal and electronic parts for you. For the finished
products,we can customized the retail package and you can sell it directly after receiving them.
 

Shaping Mode: 塑料注塑模具
Design Service: According to The Customer Requirement
颜色: Based on Customer Requirement
绘图格式: Step., Igs., X_T, Dwg, Pdf, etc.
Service: 原厂设备制造商
Payment Details: T/T, L/C, Western Union
示例:
US$ 0.1/件
1 件(最低订购量)

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定制化:
可用的

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定制请求

注塑成型零件

注塑成型零件在设计中的优势

注塑成型零件采用多种塑料制成。您可以订购所需产品的样品或免费下载CAD图纸。更多信息,请访问我们的产品目录。在您的设计中使用注塑成型产品有很多优势。以下列举部分优势:注塑成型产品经济高效且高度可定制。

面向制造的设计

面向制造的设计 (DFMA) 是注塑成型零件设计流程的重要组成部分。该流程有助于降低成本并简化生产流程,同时还有助于预防制造过程中出现的问题。DFMA 流程包含多个步骤,包括零件几何形状、关键表面位置、材料选择和尺寸标注。此外,考虑颜色和公差也至关重要,这有助于最大限度地减少废品率。
面向制造的设计是开发过程中至关重要的早期阶段,旨在确保产品具有成本效益和可重复性。它始于对零件预期用途的透彻理解。设计过程应考虑零件的各个方面,包括材料、模具设计和生产工艺。
面向制造的设计(DFM)包含一系列指导原则,旨在确保设计满足制造要求。这些指导原则涵盖良好的制造规范和设计原则。良好的设计关注零件的数量和质量,以及其表面和公差的复杂性。此外,该过程还关注零件的机械和光学性能。
注塑成型设计应注重可制造性,这样可以节省资源和时间,并降低组装成本。注塑成型商在开始模具制造之前,会对这些设计要素进行详细分析。但这并非一项独立的原则,而应与其他设计优化技术结合使用。
理想情况下,产品设计应以最佳制造工艺为目标。这意味着零件数量不宜过多或过少。为尽量减少零件数量,设计者应选择易于成型的模型,同时避免过多的机械加工工序,并将风险降至最低。

注塑成型中使用的塑料

注塑成型零件注塑成型是一种用途广泛的工艺,可使用多种类型的塑料聚合物。这些塑料具有极佳的柔韧性,可以模制成任何形状、颜色和表面处理效果。它们还可以进行定制,添加设计元素、文字和安全说明。此外,塑料还具有重量轻、易于回收利用以及密封性好等优点,可以防止水分渗入产品。
塑料根据其性能进行分类,这有助于为特定应用选择合适的塑料。不同的材料具有不同的硬度,这在模塑应用中至关重要。有些塑料比其他塑料更硬,而有些塑料则更柔韧。塑料的硬度等级是根据邵氏硬度来划分的,邵氏硬度是由CZPT公司开发的。
聚苯乙烯是注塑成型中最常用的塑料之一。然而,它也有一些缺点。虽然对于强度要求不高、易碎的简单产品来说,它是一个不错的选择,但对于需要耐热耐压的产品而言,它并非理想之选。
注塑成型中会用到多种塑料,但选择合适的材料至关重要。合适的材料会对产品的性能和成本产生显著影响。务必与您的注塑成型供应商沟通,确定哪种塑料最适合您的项目。您应该选择具有高冲击强度等级且获得FDA认证的塑料。
另一种常用的塑料是PMMA,也称为聚苯乙烯。这种塑料价格实惠,表面光滑如玻璃。它常用于食品和饮料包装,并且易于回收利用。这种材料也用于纺织品。聚丙烯的特性
聚丙烯注塑件具有诸多优点,包括高刚性、优异的热稳定性、低摩擦系数和耐化学腐蚀性。这类塑料主要分为均聚物和共聚物两种类型。两种类型都具有优异的硬度和拉伸强度。然而,其阻燃性能不如聚乙烯(PE)塑料。
聚丙烯是一种无色、无味、结晶状固体。它具有极强的耐化学腐蚀性和抗碎裂性。这些特性使其成为众多工业应用的理想选择,包括液体包装和容器。该材料也非常耐用,能够长时间保持完好状态。此外,它不吸水、不锁水,因此非常适合户外和实验室应用。
聚丙烯因其成本低、柔韧性好、耐化学腐蚀等优点,被广泛用于注塑成型。这种材料也是一种优良的电绝缘体,并具有优异的热膨胀系数。然而,它不可生物降解。幸运的是,它可以回收利用。
在成型过程中,模具温度是一个重要因素。模具的形态与温度和流场密切相关,两者之间的明确关联至关重要。如果能够控制温度和流场,就可以优化生产工艺,避免代价高昂的反复试验。
聚丙烯是一种优良的电绝缘体,具有很高的介电系数。它还可以进行消毒处理,并能耐受高温。虽然它的刚性不如聚乙烯,但对于需要电绝缘的应用来说,它仍然是一个不错的选择。

注塑件的纹理

注塑成型零件纹理设计是注塑成型零件的常见特征,有助于提升车辆的视觉价值。传统制造工艺能实现的纹理种类有限,而增材制造技术则能创造无限的设计。例如,可以将类似木纹的图案打印到铝制汽车零件上。
纹理非常重要,因为它能提高零件的强度并增强其与其他表面的粘合力。此外,纹理零件还能抵抗接触损伤和指纹残留。这使得它们更加耐用,并成为后续成型工艺的理想选择。注塑成型工艺通常遵循塑料工业协会制定的一系列标准,这些标准定义了不同类型的表面处理。
注塑成型的塑料零件表面纹理多种多样,包括木纹、皮革纹、砂纹或点状纹理。选择合适的表面纹理对于提升零件外观至关重要,但同时也必须与其功能相符。不同的材料具有不同的化学和物理性质,这些性质会影响纹理类型。此外,材料的熔点对其表面光洁度也很重要。工艺中使用的添加剂也会对表面光洁度产生影响。
不同制造商和不同类型元件的纹理也可能有所不同。有些纹理平坦,有些则粗糙。上排的纹理平坦度与 A3 和 B4 相当,而下排的纹理表面粗糙。这些粗糙的表面可能会损坏精密的测试设备。然而,某些纹理可能彼此非常接近,例如 SPI D-3 和 MT-11020。
注塑件表面纹理的类型会影响其脱模所需的最小拔模角度。纹理较浅的零件通常比纹理较深的零件更光滑,而纹理较深的零件则需要更大的拔模角度。纹理较深的零件的拔模角度应在 5 到 12 度之间。最好在设计初期就考虑这一点,并与注塑成型商协商,以确定合适的拔模角度。
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editor by CX 2023-05-05