China Custom Custom Silicone Rubber Products Molded Silicone Rubber Parts Polyurethanes PU Parts

Product Description

Welcome to Visit US.
Welcome to send enquiries for fast offer.

About PU O-Rings, we can make any size according to your requirements.
Both Standard sizes and Nonstandard sizes can be made.
Color can be made according to your demands.
Hardness can be 60ShA to 90ShA.

The service life of polyurethane o-ring is 5 to 10 times more than rubber o-ring.
Advantages:
High performance under high pressure.
Low compression set.
Long service life.

Operating Conditions:
Pressure: ≤ 50Mpa
Temperature: -30~+100° C
Speed: ≤ 1m/s

Material:
Material: CPU/TPU/MPU/PU
Hardness: 60 to 95 Shore A
Color: Any Color According to Pantone’s color number.

Our factory specializes in making rubber molded gasket and ring seals to meet different requirements. Most of our rubber parts are customized according to the drawings or samples or descriptions. With complete advanced production equipment and test equipment, we can make perfect seals and gaskets, widely used in various felids as Machine, Automotive, Oilfield, Ship, Medicine, Electronics, Chemicals, Antistatic, Flame Retardant, Food and Other Industries etc.

The Advantages and Property
1. Super Sealing and Anti Vibration function
2. Good Quality of Rubber Materials with High Elasticity, Insolation, Waterproof and Excellent Wear Resistant, Aging Resistant, High/Low Temperature, Anti-Corrosion and Dust Proof etc.
3.  Environment Protection and Non Toxic.
Certificates of SGS, CE, RoSH, REACH and TS16949
4. Factory with safety and stability.
5. OEM and ODM are welcome
6. Rubber Materials are certificated by official authority with famous brands.
7. Fast Delivery. Have stock or make fast

Different Materials of Rubber Seals and Gaskets have different property and are used in different situation

Raw Materail Hardness Color Temperature Advantage Use
Nitrile Rubber
(Buna-N/NBR)
40 to 90 ShA Black, White,
Blue, Green,
Yellow etc
-30 to 120ºC Excellent Oil and Water Resistance,
Cheaper
Oil and Water Situation
Hydrogenate Nitrile
HNBR
40 to 90 ShA Black -50 to 150ºC Excellent Oil and Water Resistance,
Cold Resustance
Cold Resistance Situation
Silicone Rubber
VMQ
30 to 90 ShA Black, Clear,
White, Red,
Yellow, Blue
-60 to 220ºC Good Heat&Cold Resistance,  Lubrication Oil Resistance,
Water Resistance.
Food&Medicine Situation
Ethylene Propylene Rubber
EPDM
40 to 90 ShA Black, Grey -50 to 150ºC Excellent Ozone7Aging Resistance,
Heat&Cold Resistance,
Steam Resistance
Ozone,Water-Proof Situation
Fluorine Rubber
FKM, FPM
50 to 90 ShA Black, Grown
Green
-20 to 250ºC Excellent Oil, Heat,
Acid&Alkali Resistance
Oil Resistance&Chemical
Situation
Neoprene Rubber
CR
60 to 90 ShA Black -40 to 120ºC Excellent Mechanical Strength$
 Fatigue resistance
 
Fluorinated Silicone Rubber
FLS
60 to 90 ShA Black -50 to 200ºC Excellent Heat&Cold Resistance,
Oil&Chemical Resistance
All Situation

 

The Advantages of our company
1. Super Production Line with Advanced Production Equipment and Test Equipment.
2. Competitive Prices and High Quality and Fast Delivery from Our Professional Engineers.
3. Tool Department designs the precise tools according to your drawings or samples.
This can supply great Samples and Goods with perfect dimensions.
4. All the Raw Material are passed Quality Certification from the famous Suppliers.
5. We have the special Supervision Department to Supervise the whole process, Including opening tooling, preparing raw material, making samples, making mass goods, packing and shipment etc.
6. OEM and ODM are welcome

 

Packing and Shipment
1. 100 pcs or 200 pcs are packed in PE Bag, then certain quantity are put into Carton Box.
2.  Packing List was put in each Carton Box with details.
3. 8 Sets or Certain Quantity of Carton Box are put on 1 Non-fumigation Pallet, then wrapped by Plastic Film.
4. We have our own forwarder with Rich Experience in delivery arrangement to optimize the most economic and fastest shipping way including BY SEA,  BY AIR or BY EXPRESS etc.

1. Q: What is our advantage products?
    A: Our core products are Customized Rubber Seals and Rubber Gaskets and PU Seals etc.
    
2. Q: What is our main product range?
    A: CHINAMFG is professional on making any size & shape of rubber seals including Standard sizes and Nonstandard sizes,Such as  O-Rings, Oil Seals, Hydraulic Seals, Flat Gasket, Customized Seals and Gaskets etc. 

3. Q: Which types of material can we produce?
    A: NBR, FKM, Silicone, EPDM, HNBR, CR, PEEK, PTFE, PU, FFKM, ACM and Aflas etc.

4. Q: Which information do we need to know for your offer?
    A: Product Name with the Type, Material, Dimension(Or Drawing), Quantity

5. Q: What is the packaging on the goods?
    A:  Goods pasted with the label is usually packed with PP bag inside and Carton Box outside.   
        Special package can be made according to the requirement.

6. Q: Which payment items we can do?
    A: T/T, L/C and Western Union etc. 

7. Q: Which the delivery way we can do?
    A: For small package, it can be shipped By DHL, TNT, UPS, FedEx, SF or Aramex etc.
         For big quantity order, it can be shipped By Sea or By Air

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Material: PU
Application: Cylinder
Type: Stationary Seal
Performance: Temperature
Shape: O-Ring
Standard: Standard, Nonstandard
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

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Customization:
Available

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What factors influence the design and tooling of injection molded parts for specific applications?

Several factors play a crucial role in influencing the design and tooling of injection molded parts for specific applications. The following are key factors that need to be considered:

1. Functionality and Performance Requirements:

The intended functionality and performance requirements of the part heavily influence its design and tooling. Factors such as strength, durability, dimensional accuracy, chemical resistance, and temperature resistance are essential considerations. The part’s design must be optimized to meet these requirements while ensuring proper functionality and performance in its intended application.

2. Material Selection:

The choice of material for injection molding depends on the specific application and its requirements. Different materials have varying properties, such as strength, flexibility, heat resistance, chemical resistance, and electrical conductivity. The material selection influences the design and tooling considerations, as the part’s geometry and structure must be compatible with the selected material’s properties.

3. Part Complexity and Geometry:

The complexity and geometry of the part significantly impact its design and tooling. Complex parts with intricate features, undercuts, thin walls, or varying thicknesses may require specialized tooling and mold designs. The part’s geometry must be carefully considered to ensure proper mold filling, cooling, ejection, and dimensional stability during the injection molding process.

4. Manufacturing Cost and Efficiency:

The design and tooling of injection molded parts are also influenced by manufacturing cost and efficiency considerations. Design features that reduce material usage, minimize cycle time, and optimize the use of the injection molding machine can help lower production costs. Efficient tooling designs, such as multi-cavity molds or family molds, can increase productivity and reduce per-part costs.

5. Moldability and Mold Design:

The moldability of the part, including factors like draft angles, wall thickness, and gate location, affects the mold design. The part should be designed to facilitate proper flow of molten plastic during injection, ensure uniform cooling, and allow for easy part ejection. The tooling design, such as the number of cavities, gate design, and cooling system, is influenced by the part’s moldability requirements.

6. Regulatory and Industry Standards:

Specific applications, especially in industries like automotive, aerospace, and medical, may have regulatory and industry standards that influence the design and tooling considerations. Compliance with these standards regarding materials, dimensions, safety, and performance requirements is essential and may impact the design choices and tooling specifications.

7. Assembly and Integration:

If the injection molded part needs to be assembled or integrated with other components or systems, the design and tooling must consider the assembly process and requirements. Features such as snap fits, interlocking mechanisms, or specific mating surfacescan be incorporated into the part’s design to facilitate efficient assembly and integration.

8. Aesthetics and Branding:

In consumer products and certain industries, the aesthetic appearance and branding of the part may be crucial. Design considerations such as surface finish, texture, color, and the inclusion of logos or branding elements may be important factors that influence the design and tooling decisions.

Overall, the design and tooling of injection molded parts for specific applications are influenced by a combination of functional requirements, material considerations, part complexity, manufacturing cost and efficiency, moldability, regulatory standards, assembly requirements, and aesthetic factors. It is essential to carefully consider these factors to achieve optimal part design and successful injection molding production.

How do injection molded parts enhance the overall efficiency and functionality of products and equipment?

Injection molded parts play a crucial role in enhancing the overall efficiency and functionality of products and equipment. They offer numerous advantages that make them a preferred choice in various industries. Here’s a detailed explanation of how injection molded parts contribute to improved efficiency and functionality:

1. Design Flexibility:

Injection molding allows for intricate and complex part designs that can be customized to meet specific requirements. The flexibility in design enables the integration of multiple features, such as undercuts, threads, hinges, and snap fits, into a single molded part. This versatility enhances the functionality of the product or equipment by enabling the creation of parts that are precisely tailored to their intended purpose.

2. High Precision and Reproducibility:

Injection molding offers excellent dimensional accuracy and repeatability, ensuring consistent part quality throughout production. The use of precision molds and advanced molding techniques allows for the production of parts with tight tolerances and intricate geometries. This high precision and reproducibility enhance the efficiency of products and equipment by ensuring proper fit, alignment, and functionality of the molded parts.

3. Cost-Effective Mass Production:

Injection molding is a highly efficient and cost-effective method for mass production. Once the molds are created, the injection molding process can rapidly produce a large number of identical parts in a short cycle time. The ability to produce parts in high volumes streamlines the manufacturing process, reduces labor costs, and ensures consistent part quality. This cost-effectiveness contributes to overall efficiency and enables the production of affordable products and equipment.

4. Material Selection:

Injection molding offers a wide range of material options, including engineering thermoplastics, elastomers, and even certain metal alloys. The ability to choose from various materials with different properties allows manufacturers to select the most suitable material for each specific application. The right material selection enhances the functionality of the product or equipment by providing the desired mechanical, thermal, and chemical properties required for optimal performance.

5. Structural Integrity and Durability:

Injection molded parts are known for their excellent structural integrity and durability. The molding process ensures uniform material distribution, resulting in parts with consistent strength and reliability. The elimination of weak points, such as seams or joints, enhances the overall structural integrity of the product or equipment. Additionally, injection molded parts are resistant to impact, wear, and environmental factors, ensuring long-lasting functionality in demanding applications.

6. Integration of Features:

Injection molding enables the integration of multiple features into a single part. This eliminates the need for assembly or additional components, simplifying the manufacturing process and reducing production time and costs. The integration of features such as hinges, fasteners, or mounting points enhances the overall efficiency and functionality of the product or equipment by providing convenient and streamlined solutions.

7. Lightweight Design:

Injection molded parts can be manufactured with lightweight materials without compromising strength or durability. This is particularly advantageous in industries where weight reduction is critical, such as automotive, aerospace, and consumer electronics. The use of lightweight injection molded parts improves energy efficiency, reduces material costs, and enhances the overall performance and efficiency of the products and equipment.

8. Consistent Surface Finish:

Injection molding produces parts with a consistent and high-quality surface finish. The use of polished or textured molds ensures that the molded parts have smooth, aesthetic surfaces without the need for additional finishing operations. This consistent surface finish enhances the overall functionality and visual appeal of the product or equipment, contributing to a positive user experience.

9. Customization and Branding:

Injection molding allows for customization and branding options, such as incorporating logos, labels, or surface textures, directly into the molded parts. This customization enhances the functionality and marketability of products and equipment by providing a unique identity and reinforcing brand recognition.

Overall, injection molded parts offer numerous advantages that enhance the efficiency and functionality of products and equipment. Their design flexibility, precision, cost-effectiveness, material selection, structural integrity, lightweight design, and customization capabilities make them a preferred choice for a wide range of applications across industries.

What are injection molded parts, and how are they manufactured?

Injection molded parts are components or products that are produced through the injection molding manufacturing process. Injection molding is a widely used manufacturing technique for creating plastic parts with high precision, complexity, and efficiency. Here’s a detailed explanation of injection molded parts and the process of manufacturing them:

Injection Molding Process:

The injection molding process involves the following steps:

1. Mold Design:

The first step in manufacturing injection molded parts is designing the mold. The mold is a custom-made tool that defines the shape and features of the final part. It is typically made from steel or aluminum and consists of two halves: the cavity and the core. The mold design takes into account factors such as part geometry, material selection, cooling requirements, and ejection mechanism.

2. Material Selection:

The next step is selecting the appropriate material for the injection molding process. Thermoplastic polymers are commonly used due to their ability to melt and solidify repeatedly without significant degradation. The material choice depends on the desired properties of the final part, such as strength, flexibility, transparency, or chemical resistance.

3. Melting and Injection:

In the injection molding machine, the selected thermoplastic material is melted and brought to a molten state. The molten material, called the melt, is then injected into the mold under high pressure. The injection is performed through a nozzle and a runner system that delivers the molten material to the mold cavity.

4. Cooling:

After the molten material is injected into the mold, it begins to cool and solidify. Cooling is a critical phase of the injection molding process as it determines the final part’s dimensional accuracy, strength, and other properties. The mold is designed with cooling channels or inserts to facilitate the efficient and uniform cooling of the part. Cooling time can vary depending on factors such as part thickness, material properties, and mold design.

5. Mold Opening and Ejection:

Once the injected material has sufficiently cooled and solidified, the mold opens, separating the two halves. Ejector pins or other mechanisms are used to push or release the part from the mold cavity. The ejection system must be carefully designed to avoid damaging the part during the ejection process.

6. Finishing:

After ejection, the injection molded part may undergo additional finishing processes, such as trimming excess material, removing sprues or runners, and applying surface treatments or textures. These processes help achieve the desired final appearance and functionality of the part.

Advantages of Injection Molded Parts:

Injection molded parts offer several advantages:

1. High Precision and Complexity:

Injection molding allows for the creation of parts with high precision and intricate details. The molds can produce complex shapes, fine features, and precise dimensions, enabling the manufacturing of parts with tight tolerances.

2. Cost-Effective Mass Production:

Injection molding is a highly efficient process suitable for large-scale production. Once the mold is created, the manufacturing process can be automated, resulting in fast and cost-effective production of identical parts. The high production volumes help reduce per-unit costs.

3. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, allowing for versatility in material selection based on the desired characteristics of the final part. Different materials can be used to achieve specific properties such as strength, flexibility, heat resistance, or chemical resistance.

4. Strength and Durability:

Injection molded parts can exhibit excellent strength and durability. The molding process ensures that the material is uniformly distributed, resulting in consistent mechanical properties throughout the part. This makes injection molded parts suitable for various applications that require structural integrity and longevity.

5. Minimal Post-Processing:

Injection molded parts often require minimal post-processing. The high precision and quality achieved during the molding process reduce the need for extensive additional machining or finishing operations, saving time and costs.

6. Design Flexibility:

With injection molding, designers have significant flexibility in part design. The process can accommodate complex geometries, undercuts, thin walls, and other design features that may be challenging or costly with other manufacturing methods. This flexibility allows for innovation and optimization of part functionality.

In summary, injection molded parts are components or products manufactured through the injection molding process. This process involves designing amold, selecting the appropriate material, melting and injecting the material into the mold, cooling and solidifying the part, opening the mold and ejecting the part, and applying finishing processes as necessary. Injection molded parts offer advantages such as high precision, complexity, cost-effective mass production, material versatility, strength and durability, minimal post-processing, and design flexibility. These factors contribute to the widespread use of injection molding in various industries for producing high-quality plastic parts.

China Custom Custom Silicone Rubber Products Molded Silicone Rubber Parts Polyurethanes PU Parts  China Custom Custom Silicone Rubber Products Molded Silicone Rubber Parts Polyurethanes PU Parts
editor by CX 2024-02-11