China manufacturer Custom-Made Plastic Injection Molding Service Molded CZPT injection molded parts drawing

Product Description

Our Service

We can offer the full range of service from product design,mold designing, making, plastic part molding to printing, assembly, package, and shipping arrangement.

 

*We have over 20 years production experience.

*Free Design Service:Sent us a physical sample our team provided free part design work.We also provided free mold design work after contract signed by both sides.
 

*Free Mold:Quantity reaches some amount, mold fee can be refund.
 

*Fast Mold:For simple and urgent mold,we can speed up to 15 days to finish mold and send out samples.

 

* In the service of plastic injection, Ideal plastic is more than just an injection molder.We provide solutions to manufacturing from start to finish.Our expertise enables us to provide clients with superior product by providing,highest quality in design, development, and solutions for precision injection molding and related manufacturing.

 

Custom Precision Plastic Injection Molding Services

 

We offers comprehensive custom plastic injection molding services to a wide range of industries. From low volume work to high volume production runs, we have the expertise and facilities to meet our customers’ contract manufacturing needs. We offer two shot, sandwich and insert injection molding as well as micro and gas assist molding. We have both 10K and 100K manufacturing facilities for those customers in the medical, pharmaceutical, food, beverage and electronics industries. Our comprehensive plastic injection molding abilities include machines with clamping forces from 18 to 3,000 tons, allowing us to produce nearly any plastic part including micro parts, thin-walled parts, and large components that require multiple shots.

 

We can source and mold any grade of material from typical commodity grade plastics, to engineering, functional, and structural grade materials in a variety of colors and formulations. In addition to injection molding, we offer many secondary services including sonic vibration, RF welding, hot stamping, etching, printing, plating, and packaging. Our manufacturing processes are highly automated, which allows us to run a precise and efficient production floor with minimal overhead costs. These capabilities allow us to provide fast and cost competitive manufacturing services to our customers without sacrificing precision and quality.

Products Case

 

Double-shot molding

 

        Enclosure plastic injection molding                          Auto parts plastic injection molding                         Medical parts plastic injection molding

Our Advantages

1.Small details make big difference.All the parts from our company have no sharp edge. All dimensions are controlled

according to your drawings. Every product will be fully inspected and carefully packed to prevent the bump and rust in transit .

2. The craftsmanship of all parts we machined is controlled rigorously, Every product has its own process card and process chart.

3. Our quality inspection procedure is quite strict.it must self-inspected during production, we have flow inspectors and
professional inspectors.

4. Each size of product must be tested 1 by 1 after completing production.
If You Want To Create Something But No Ability To Design

You:I want to make a new product,but i only have hand made sketches,can anyone help me ?

Mogel:No worry at all.We have very
strong professional engineering and designing team,come to us,you will be in good hands.

I Have No Idea What Shoud I Do To Bring My Idea Into A Real Product
You:This is my first time to create a new product,i have no idea what should i do to make it happen.

Mogel:No worry at all.We will provide material suggestion and guide you through the design and cost evaluating stage,rest leave it
to us..

 

Company Profile

 

HangZhou Mogel Hardware & Plastic Co., Ltd. was founded initially as a Plastic injection molding and tooling fabrication plant from2006, afterwards growing quickly and set up Mogel Industry Limited in HK, we have several divisions,focusing on turnkey solutions inclusive of the CNC machining, Punching, Stamping and assembly .

 

In addition to being an OEM factory, we also have the capability of product research and development (R&D). We have industrial,mechanical and electronic design engineers We help our customers make their ideas become final products. Based on our extensive experience and deep understanding of mechanical and plastic components manufacturing,and now become a growing innovative mechanical , plastic components engineering design and manufacturing company.

Mogel group is proud to offer a comprehensive suite of compact and cost-effective products to our partners, monitoring and maintenance operations with the utmost in quality. Our factory are engaged in mechanical and plastic components manufacturing over 10 years with our goal to leverage on our synergetic capability to add value to our customer and grow the business together.

Strict inspection we do during operation

1. Experienced QC testers to check the products dimension, surface and performance according to drawings specification.
2. Experienced IQC to check the dimensions and surface of the incoming material.
3. Experienced PQC to inspect full-course during the processing.
4. Experienced FQC to inspect all the plating products from outsides and make the 100% inspection before the shipments.

Quality sample will be provided for your testing before production according to ISO 9001: 2008.
We are pleased to service you with excellent quality, reasonable cost and grow withyou together.

FAQ

Q1.How to have my components quoted ?

A1: Please contact us via TradeManager or Email and send us your drawings inclusive of 2D and 3D (.STEP or .IGE file) and detail requirements. We are pleased to CZPT NDA with you if you prefer. Then our engineering team will work on them and submit competitive quotation to you.

Q2.What is the lead time for tooling and samples fabrication?
A2: The exact lead time depends on your parts specification.
The normal lead time is 40*45 days for tooling fabrication and samples.
If the tooling is not required, the lead time for samples is 15 days normally.

Q3.Can I have prototypes for testing before tooling ?
A3: Yes, our factory have team to support prototypes with machining process to fabricate them for your testing.

Q4.How to ship the samples and production order ?
A4: We will normally ship samples via DHL, UPS or FedEX via our cooperated forwarder or freight collect. For the shipping of production order, it will be by sea or by air

Q5.How to ensure the quality of parts?
A5: Firstly, our team will inspect all incoming material. QC team will inspect parts while production and finished products, then submit Quality Inspection Report together with samples and production order.

Plastic Type: Thermosetting Plastic
Plastic Form: Granule
Molding Method: Injection Molding
Lead Time: 25~35 Days
Surface: Polishing or Custom
Material: ABS, PC, PA66, Nylon etc. or Custom Material
Customization:
Available

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Customized Request

Injection molded partt

Designing Injection Molded Parts

Designing injection molded parts involves careful consideration of various parameters, including the wall thickness and draft angle. These factors are essential for a strong, durable part. Improper wall thickness can lead to sinking and warping defects. To avoid these issues, ensure that the walls of your injection-molded parts have a uniform thickness that does not vary too much from the rest of the part.

Designing out sharp corners in injection molded parts

When designing an injection molded part, it’s important to consider the corner radius. Sharp corners will create more stress, and this will lead to weak spots and cracks. Creating a radius around the corner helps distribute stress evenly and allows easier material flow and part ejection. Additionally, sharp corners in a mold can collect contaminants and create defects, including surface delamination.
Sharp corners in injection molded parts are a common source of stress and can cause the part to become damaged during the manufacturing process. In addition to trapping air, sharp corners may also lead to localized high temperatures that degrade the part. To reduce these risks, consider adding radii to all sharp corners.
Another important design factor to consider is wall thickness. Parts that have a smooth transition between sections should be designed with a minimum of five millimeters of wall thickness. Anything thicker will increase production cycle time and may also negatively impact mechanical properties. The use of fillets and chamfers can also help avoid these problems.
Designing out sharp corners in injection molded components can prevent costly problems from occurring during the manufacturing process. While the process is simple and straightforward, it needs to be done correctly to ensure quality. By following best practices, designers can ensure their parts won’t develop any problems or sink, warp, or voids. A poor design can also cause damage to the mold, which can cost thousands of dollars and hundreds of hours to redesign.
When designing injection molded parts, designers should consider the following guidelines. Incorporate internal and external radiuses. The internal radius (also called a fillet radius) is designed into the mold for improved quality and strength during the molding process. This radius is typically located on the inside corners or the bottom of a compartment. It can also be used for connecting walls and ribs. An external radius, on the other hand, is known as a round radius.
A right-angled part with sharp corners has a tendency to be loaded by pushing the vertical wall to the left. This creates a high-level of molded-in stress in the part. The resulting part may be weaker than expected because of the increased stress on the corner.

Importance of uniform wall thickness

Uniform wall thickness is a critical factor when designing injection-molded parts. This ensures that molten polymers can flow efficiently throughout the part. Additionally, it facilitates ideal processing. Varying wall thickness can cause problems during molding, such as air trapping, unbalanced filling, and weld lines. To ensure that your injection-molded parts are uniform, consult a plastic injection molding company that specializes in uniform wall thickness.
Injection-molded parts are more durable when the walls are uniform. A thin wall reduces the volume of material used in the part. However, thin walls can break during ejection. In addition, thin walls increase the possibility of voids. To prevent such problems, use larger machines that can produce parts with uniform wall thickness. This way, parts are easier to handle and ship.
Another important factor is the presence of gussets. These are support structures that stick out from a part’s surface. Gussets are useful for preventing warping, because they provide rigidity to thin unsupported sections. For this reason, gussets are essential when designing an injection-molded part.
Uniform wall thickness is especially critical in parts that have bends or rims. A uniform thickness helps maintain the mechanical strength and appearance of a part. However, this can be tricky as you may need to balance optical properties with mechanical ones. At Providence, we have the experience to help you navigate these challenges and produce quality parts.
Proper wall thickness is important for many reasons. It can affect both cost and production speed. The minimum wall thickness for injection molded parts depends on the part size, structural requirements, and flow behavior of the resin. Typically, injection molded parts have walls that are 2mm to 4mm thick. However, thin wall injection molding produces parts with walls as thin as 0.5mm. If you’re having trouble choosing the right wall thickness, consult an experienced injection molding company that can help you determine the appropriate wall thickness for your part.
Uneven wall thickness causes problems during injection molding. The uneven wall thickness may make the material flow through the part too quickly, or it may cause it to cool too slowly. This can lead to warping, twisting, or cracks. Even worse, uneven wall thickness can cause parts to become permanently damaged when they are ejected from the mold.

Importance of draft angle

Injection molded parttDraft angles are an important part of design for injection molded parts. These angles are necessary because friction occurs on surfaces that come into contact with the mold during the molding process. A part with a simple geometry would only require a single degree of draft, but larger parts would need at least two degrees.
Almost all parts requiring injection molding will require some amount of draft. The better the draft, the less likely the parts will have a poor finish and may bend or break. Furthermore, parts with inadequate draft will take longer to cool, extending cycle times. Moreover, if the parts are too thick or have too little draft, they may become warped.
Having a draft angle in injection molding is very important, especially if the mold has sharp corners. Without it, parts will come out scratched and will shorten the life of the mold. In some cases, parts may even not be able to eject from the mold at all. To prevent this, air needs to be allowed to get between the plastic and metal. This allows air to escape and prevents warping during ejection.
The importance of draft angle is often overlooked in the design process. Adding this angle to the mold can help prevent problems with mold release and reduce production costs. A draft angle will also allow parts to release from the mold more easily and will lead to better cosmetic finishes and fewer rejected parts. Additionally, it will reduce the need for costly elaborate ejection setups.
Draft angle should be added to the design as early as possible. It’s crucial for the success of the injection molding process, so it is best to incorporate it early in the design process. Even 3D printed parts can benefit from this detail. The size of the draft angle is also important, especially for core surfaces.
A draft angle can be large or small. The larger the draft angle, the easier it is to release the mold after the mold is completed. However, if the draft angle is too small, it can lead to scrapes on the edges or large ejector pin marks. Draft angles that are too small can lead to cracks and increase mold expenses.

Cost

Injection molded parttThere are many factors that contribute to the cost of injection-molded parts, including the material used for the mold and the complexity of the design. For example, larger parts will require a larger injection mold, which will cost more to manufacture. Additionally, more complex parts may require a mold with special features. Mold makers can advise you on how to design your part in order to reduce the overall cost of an injection-molded part.
One of the biggest costs related to the production of injection molded parts is the cost of the tooling. Tooling costs can reach $1,000 or more, depending on the design, materials, and finishing options. Tooling costs are less if the part quantity is small and repeatable. Higher part volumes may require a new mold and tooling.
Injection-molded parts’ cost depends on the material used and the price of procuring the material. The type of material also influences how long the part will last. Plastics that contain high percentages of glass fibers are abrasive and can damage an injection mold. Therefore, they are more expensive but may not be necessary for certain applications. Additionally, the material’s thermal properties may also affect the cycle time.
Mold size is another factor that impacts the cost. Larger molds require more CNC machinery and building space than smaller molds. Additionally, the complexity of the part will also impact the cost. Injection molds with sharp corners and complex ribs will cost more than small injection molds without intricate designs.
Injection molding is a complex process that requires a variety of moving parts. During the process, a critical piece of equipment is the injection die. This machine is a large part of the process, and comes in different sizes and shapes. Its purpose is to accept the hot plastic and machine it to extremely precise tolerances.
If your project requires a complex product with a high degree of complexity, injection molding is an excellent choice. It is ideal for initial product development, crowdfunding campaigns, and on-demand production. Mold modifications can also lower the cost of injection molding.
China manufacturer Custom-Made Plastic Injection Molding Service Molded CZPT   injection molded parts drawingChina manufacturer Custom-Made Plastic Injection Molding Service Molded CZPT   injection molded parts drawing
editor by CX 2023-04-21