injection molded car parts

Merchandise Description

Merchandise Description

Feature :
1)    Design: We use the most advanced mould layout application AutoCAD, UG.

2)    Manufacture: We use With innovative technological innovation, unmatched skill, skilled gear, and knowledgeable professionals to match our customers’ specifications.

three)    Mould foundation: LKM Brand, HASCO and so on

four)    Cavity/core materials: DIN1.2344, 738H, 718, 8407, S136, NAK80,P20, SKD-61, NIMAX etc

five)    Cavity Qty: Solitary/ Multi-cavity.

six)    Lead time: 25-50days primarily based on the diverse merchandise

7)    Warranty: 500,000-1,000,000shots as for each customers’ necessity

8)    Products substance: PP, PA, POM, Abdominal muscles, PET, Pc, PE,HDPE, PA66+GF,PVC, TPE, and many others

nine)    Hot Runner: HASCO, YUDO, DME, Mould-Learn

ten)Color Regular: Pantone, Ral

11)Texture: VDI, YS

12)Cost Terms: FOB HangZhou, China

13)Packaging: Wood situation or as per customers’ necessity

Merchandise identify: Prototype
The company’s strengths: 1,Efficient team with many years’ expertise
2,Delivery in time
three,Superb equipment  
four,Substantial good quality and aggressive price tag
Material: Stomach muscles,POM,PP, PU,Laptop,PA66,PVC,PVE, Aluminum,Metal
Color Any colour, according to customers’ needs.
Surfaces remedy: mild colour,dumb shade,rubber oil,pearlescent color,Silk-printing, anodize,chrome plating
File Formats: Pro/engineer,Solidworks,UG,Car cad
Lead time 25-50days primarily based on the various merchandise
Services 1,industrial layout
two,Brass/Aluminum areas machining
3,Reverse engineering
4,Injection molding
five,Fast silicone mould and vacuum casting
six,CNC prototype manufacturing
Business Fields 1. Project Development (ODM&OEM venture) for Industrial Design and style, ME and Hardware Design, Tooling approach and Mass manufacturing.
two. Magnesium- Alloy & Aluminum-Alloy component producing
3. Tooling procedure (Plastic mould, Stamp-Die, Die-Casting and Sand Casting)
4. Metal machining component producing
5. Rapid Prototyping
6. Low quantity generation by CNC, RTV, and Quickly-mould and so forth

 

In depth Images

Packaging & Delivery

 

Company Profile

ZheZheJiang ntong New Power Tools Co., Ltd. is a large-tech company integrating scientific analysis and generation
   The business has 4500T, 2000T, 1000T and other large vulcanizing presses and machining gear, and has a scientific study and growth crew composed of twelve senior engineers.
   Our main items are wind tower internals sequence, rubber lining, nylon, polyurethane, flotation device stator, rotor collection conveyor belt, support rod, substantial strain hose, sealing strip, metal hose (stainless metal bellows) series , Silicon, special rubber products and rubber and plastic sealing products. It is broadly used in metallurgy, mining, electric powered energy, equipment areas and other industries, and is effectively acquired by consumers.
   All staff of our organization will dedicate to the large quantity of new and aged customers with greater merchandise, much more favorable rates and far better after-revenue support. I believe that ZheZheJiang ntong will turn out to be your permanently buddy.
Workshop

Certifications

FAQ

Q1. Can you give OEM & ODM services?
A: Indeed.

Q2. What is your Buying and selling Expression ,Payment Time period?
A: 1)EXW,FOB, CFR or CIF.
2)T/T or L/C at sight by manufacturing get,acknowledge Western Union or Paypal for sample freight.

Q3. Is the samples totally free?
A: Sample is Free, but the freight will refund you when your massive get.

This fall. What is your MOQ?
A: 1 Pc is obtainable to our organization,but the freight expense for unit value will be extremely high.

Q5. Can we print our personal brand or manufacturer on the products?
A: Welcome, you can ship your very own layout of Brand, we can make new mold and print or label any Brand for you.

Q6. What’s your nearby sea port?
A: ZheJiang or HangZhou port in China.

Q7. What is provider in your plastic business?
A: PE,PP,PBT,PET,PA,PS,Pc,PVC,Abs,EVA,TPE,TPU,TPR,TPV,PLA etc.

Q8. What is actually material of your rubber?
A: HNBR,NBR,NR,FKM,EPDM,SIR,PU,ACM,FVMQ,SBR,CR,IIR and so on.
 

US $1-5
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated

###

Material: ABS/PP/PC/POM/Nylon
Application: Medical, Household, Electronics, Automotive, Agricultural
Certification: ISO

###

Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Order Sample

Same as batch product

###

Customization:

###

Product name: Prototype
The company’s strengths: 1,Efficient team with many years’ experience
2,Delivery in time
3,Excellent equipment  
4,High quality and competitive price
Material: ABS,POM,PP, PU,PC,PA66,PVC,PVE, Aluminum,Steel
Color Any color, according to customers’ requirements.
Surfaces treatment: light color,dumb color,rubber oil,pearlescent color,Silk-printing, anodize,chrome plating
File Formats: Pro/engineer,Solidworks,UG,Auto cad
Lead time 25-50days based on the different products
Services 1,industrial design
2,Brass/Aluminum parts machining
3,Reverse engineering
4,Injection molding
5,Rapid silicone mould and vacuum casting
6,CNC prototype manufacturing
Business Fields 1. Project Development (ODM&OEM project) for Industrial Design, ME and Hardware Design, Tooling process and Mass production.
2. Magnesium- Alloy & Aluminum-Alloy part manufacturing
3. Tooling process (Plastic mould, Stamp-Die, Die-Casting and Sand Casting)
4. Metal machining part manufacturing
5. Rapid Prototyping
6. Low volume production by CNC, RTV, and Fast-mould etc
US $1-5
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated

###

Material: ABS/PP/PC/POM/Nylon
Application: Medical, Household, Electronics, Automotive, Agricultural
Certification: ISO

###

Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Order Sample

Same as batch product

###

Customization:

###

Product name: Prototype
The company’s strengths: 1,Efficient team with many years’ experience
2,Delivery in time
3,Excellent equipment  
4,High quality and competitive price
Material: ABS,POM,PP, PU,PC,PA66,PVC,PVE, Aluminum,Steel
Color Any color, according to customers’ requirements.
Surfaces treatment: light color,dumb color,rubber oil,pearlescent color,Silk-printing, anodize,chrome plating
File Formats: Pro/engineer,Solidworks,UG,Auto cad
Lead time 25-50days based on the different products
Services 1,industrial design
2,Brass/Aluminum parts machining
3,Reverse engineering
4,Injection molding
5,Rapid silicone mould and vacuum casting
6,CNC prototype manufacturing
Business Fields 1. Project Development (ODM&OEM project) for Industrial Design, ME and Hardware Design, Tooling process and Mass production.
2. Magnesium- Alloy & Aluminum-Alloy part manufacturing
3. Tooling process (Plastic mould, Stamp-Die, Die-Casting and Sand Casting)
4. Metal machining part manufacturing
5. Rapid Prototyping
6. Low volume production by CNC, RTV, and Fast-mould etc

Benefits of Injection Molded Parts in Design

Injection molded parts are manufactured from a variety of plastics. You can order samples of your desired product or download CAD drawings free of charge. For more information, visit our product catalog. There are numerous benefits of using injection molded products in your designs. Here are some of them. Injection molded products are cost-effective and highly customizable.

Design for manufacturability

Injection molded parttDesign for manufacturability (DFMA) is an important part of the design process for injection-molded parts. This process helps to minimize costs and streamline the production process. It also helps in the prevention of problems during the manufacturing process. The process involves several steps that include part geometry, location of critical surfaces, material selection, and dimensioning. It is also crucial to consider the colors and tolerances, which can help to minimize scrap rates.
Design for manufacturability is a vital early stage in the development process to ensure that the product is cost-effective and repeatable. It begins with a thorough understanding of the purpose for which the part is intended. The design process should take into account every aspect of the part, including the material section, tool design, and the production process.
DFM includes guidelines to ensure that the design meets the manufacturing requirements. These guidelines can include good manufacturing practices, as well as good design principles. Good design focuses on the quantity and quality of parts, as well as the complexity of their surfaces and tolerances. The process also focuses on mechanical and optical properties.
Injection molding design for manufacturability can save resources and time. It also reduces the costs of assembly. An injection molder conducts a detailed analysis of these design elements before starting the tooling process. This is not a standalone principle; it should be used in conjunction with other design optimization techniques.
Ideally, a product should be designed for optimum manufacture. This means that it should not have too many parts, or too few. To minimize this, the designer should choose a model that is easy to mold. Also, a design that does not require too many machine operations and minimizes risks.

Plastics used in injection molding

Injection molded parttInjection molding is a very versatile process that uses various types of plastic polymers. These plastics are extremely flexible and can be molded to take on any shape, color, and finish. They can also be customized to contain design elements, text, and safety instructions. Plastics are also lightweight, easily recycled, and can be hermetically sealed to prevent moisture from getting into the product.
Plastics are categorized according to their properties, which can be helpful in selecting the right plastic for a particular application. Different materials have different degrees of hardness, which is important when it comes to molding applications. Some are harder than others, while others are more flexible. Plastics are ranked according to their Shore hardness, which was developed by CZPT.
Polystyrene is one of the most common plastics used in injection molding. However, it has a few disadvantages. While it is a good choice for simple products that do not require high strength and are prone to breakage, it is not ideal for items that need to be resistant to heat and pressure.
While many types of plastics are used in injection molding, choosing the right material is very important. The right material can make a big difference in the performance of your product and the cost of your product. Make sure to talk with your injection molding supplier to determine which plastic is right for your project. You should look for a plastic with a high impact rating and FDA approval.
Another commonly used plastic is PMMA, or polystyrene. This plastic is affordable and has a glass-like finish. It is often used for food and beverage packaging and can be easily recycled. This material is also used in textiles.Characteristics of polypropylene
Polypropylene injection molded parts offer an array of benefits, including a high degree of rigidity, excellent thermal stability, low coefficient of friction, and chemical resistance. These plastics are available in two main types, homopolymers and copolymers. Both types offer superior hardness and tensile strength. However, the material does not have the same fire-resistance as PE plastics.
Polypropylene is a colorless, odorless, crystalline solid. It is highly resistant to a variety of chemicals and is shatter-resistant. Its properties make it a great choice for many industrial applications, including packaging and containers for liquids. The material is also highly durable and can last for a very long time without breaking. In addition, it does not absorb or retain moisture, making it ideal for outdoor and laboratory applications.
Polypropylene is widely used for injection molding, and its low cost, flexibility, and resistance to chemical attack make it a popular choice. This material is also a great electrical insulator and has excellent thermal expansion coefficient. However, it is not biodegradable. Luckily, it can be recycled.
During the molding process, the temperature of the mold is a significant factor. Its morphology is related to the temperature and flow field, and a clear correlation between the two factors is essential. If you can control the temperature and flow, you can optimize your manufacturing process and eliminate costly trial-and-error procedures.
Polypropylene is an excellent electrical insulator and has a high dielectric coefficient. It can also be sterilized and resist high temperatures. Although it is less rigid than polyethylene, it is a good choice for applications where electrical insulation is necessary.

Texture of injection molded parts

Injection molded parttTexture design is a common feature of injection molded parts, which helps to raise the perceived value of the vehicle. While traditional manufacturing processes can produce limited textures, additive manufacturing allows for infinite designs. For example, a design that looks like a wood grain pattern may be printed on an aluminum car part.
Texture is important because it can improve the strength of the part and enhance its adhesion to other surfaces. Moreover, textured parts can resist damage from contact and fingerprints. This makes them more durable and a good option for further molding operations. Injection molding processes usually follow a set of standards from the Society of Plastics Industry, which define different types of surface finishes.
Textured plastic injection molded parts may have various types of surfaces, including wood grain, leather, sand, or stipple. Choosing the right surface texture is crucial for enhancing the appearance of the part, but it must also be compatible with its function. Different materials have different chemical and physical properties, which can influence the type of texture. Moreover, the melting temperature of the material is important for its surface finish. The additives used in the process can also have an impact on the surface finish.
Texture can also vary between manufacturers and types of components. Some textures are flat, while others are rough. The top row corresponds to A3 and B4 in flatness, while the bottom row shows rough surfaces. These rough surfaces may damage sensitive testing equipment. However, some textures may have near equivalence with each other, namely SPI D-3 and MT-11020.
The type of texture that is applied to injection molded parts can affect the minimum draft angle required for the parts to be ejected. Parts with light texture tend to be smoother than parts with heavy textures, while parts with heavy textures require a higher draft angle. The draft angle for heavy textures should be between five and 12 degrees. It is best to consider this early in the design process and consult with the injection molder to get a good idea of the necessary draft angles.
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editor by czh 2023-03-23