产品描述
Rubber handle grips have high value when you take bike. It is 1 of the 3 points of contact between you and your bike.It has non-slip function . A good set of grips will offer you more control over your bike and reducing hand fatigue. Widely used for various fields such as electronic, electrical, machinery, sports equipment, medical, stationery, furniture, bicycle, buggies and so on
Production Description
| Item name | Customized rubber hand grips/rubber foam handle grips/rubber non-slip handlebar grips |
| 材料 | PVC,TPR, EPDM,NR,NBR,Silicone,etc |
| 硬度 | 18~90ShA |
| 颜色 | Black,red, green etc |
| Property | Good toughness, high durability |
| 应用 | machinery / furniture / toy / motorcycle / aviation / navigation / medical / automobile / robot / optical etc |
| Process | Vulcanization, Molding-Die, Injection Molding |
| Surface treatment | Burr remove,Crackless ,smooth |
| OEM | available |
| 认证 | ISO 9001: 2008, SGS,ROHS, REACH, FDA, etc |
The feature of our rubber handle grips
1. Clear and anti slip grains
2. Soft rubber Material
3. Strong toughness and excellent elasticity
4. Not fade color and glue hand
The detail of rubber handle grips
1. Clear Anti-Slip granules
The selection of superior rubber, Manufactured by advanced machinery production
The anti-skid particles are clear and tidy;The grips feel is comfortable and the anti – slip damping effect is remarkable.
2. Thick Wall
3.5mm rubber tube wall,have better Damping effect, more comfortable feeling
3. Excellent toughness and elasticity
You will easily bending square anti slip grips when you press grips by hand
Then, Immediately restore, no wrinkles left.
4. Do not fade, not glue your hand
Selection of high quality rubber material, environment protection, will not fade color or glue your hand
The matters attention of installation to rubber handle grips
It is so easy to install when you put some water and liquid detergent.
First put some hot water on the rubber grips when you install the Large cylinder.
The Installation Steps of rubber handle grips
1.Let’s clean the handle first, then put some water on the handle,
2 Take handle grips touch water.(can be water, soap water or hot water)
3.Install gently grips on the handle
Handle grips with different property is made of different material.Such as EPDM, NR, SILICONE, PVC TPR,etc. The feature of different material is as below,
The property of CHINAMFG
Excellent weather ability, anti-aging resistance, anti-weather, anti-ozone, anti-water, anti-wearing resistance and chemical resistance. High/low temperature(~40-+120ºC) and chemical resistant,high flexibility and anti-deformation
The property of NBR
excellent resistant to oil,widely used in industrial area
The property of NR
high elasticity and good chemical strength
The property of CR
chemical,good mechanical properties over a wide temperature range
The property of SBR
shock resistance,performance well in adhesion and sealing
The property of Silicone
widest operating temperature range,performance
stably in high and low temperature,widely use in food sealing area
Excellent environment protection, no harm to human, some of silicone can be used for food and medical industry.
The property of PVC
aging/oil/wear resistant, low price and good performance ,than common rubber strip
disadvantage is no good flexibility in low temperature
The property of TPV
excellent mechanical, weather proof, sealing performance
Suit for environment of high or low temperature
关于我们
These years, We are working on various project of customers and long term working in rubber industry. We have faith in giving your professional advice on your particular project.
At present, our market have been expanded to more than 30 countries, and still growing.
First we will get drawing or sample from our client to check their design. If there is no drawing or sample, we will ask some question about product concept and design idea.
Then according to what application environment of rubber part, we will help design drawing and what raw material is best for rubber part. OEM parts are ok for us.
We can meet your requirement of the design and use for different shapes and material,
And high/low temperature, foam/sponge or CHINAMFG rubber profile, fire resistance and special property of any rubber profile and molding rubber part
The advantage of our company
1.We have excellent complete production line with advanced production and test equipment
Adding First-class technicians, so that we can offer you the competitive price and high quality ,fast delivery time .
2.We have a special drawing design department to design the correct drawing data meeting your requirements. Then, we will use CAD or other format drawing to carry on tracking the production of tooling, sample ,mass goods. To avoid something wrong to each process. To make sure all of dimension are correct.
3.We also has special production supervision department. The engineer staff will Supervise each process from the manufacture of tooling to the production of mass goods.
Reduce something wrong happened, finally offer you parts meeting your technology requirement.
4. All of Raw material are past quality certification,In the meantime, we will first delivery test report of rubber part when all of mass goods are finished. And make sure the quality meet your requirement, then make shipment
- Packing and shipment
- Four buffer is packaged with 1 plastic bag, then certain quantity of mounting are put into carton box.
- Carton box insider rubber mounting is with packing list detail. Such as, item name, the type number of rubber mounting, quantity of rubber mounting, gross weight,net weight, dimension of carton box,etc
- All of carton box will be put on 1 non-fumigation pallet, then all carton boxes will be wrapped by film.
- .We have our own forwarder which has Rich experience in delivery arrangement to optimize the most economic and quickest shipping way, SEA, AIR, DHL, UPS ,FEDEX, TNT , etc.
The certification of our company
Why choose us?
1. Product: we specialize in rubber molding,injection and extruded rubber profile.
And complete advanced production equipment and test equipment
2. High quality:100% of the national standard has been no product quality complaints
the materials are environmentally friendly and the technology reaches the international advanced level
3. The competitive price:we have own factory, and the price is directly from factory. In additional,perfect advanced production equipment and enough staff. So the price is the best.
4. Quantity :Small quantity is available
5. Tooling:Developing tooling according to drawing or sample, and solve all of questions
6. 包裹： all of package meet standard internal export package, carton outside, inside plastic bag for each part; as your requirement
7. Transport:We have our own freight forwarder which can guarantee our goods can be delivered safely and promptly by sea or air
8. Stock and delivery:Standard specification,lots of stocks, and fast delivery
10. Service:Excellent service after-sales
Common Questions
- What is the minimum order quantity for your rubber products?
Answer:We didn’t set the minimum order quantity,1~10pcs some client has ordered.
- If we can get sample of rubber product from you?
Answer:Of course, you can. Feel free to contact me about it if you need it.
- Do we need to charge for customizing our own products? And if it is necessary to make tooling?
Answer: if we have the same or similar rubber part, at the same time, you satisfy it.
Well, you don’t need to open tooling
New rubber part, you will charge tooling according to the cost of tooling.
In additional,if the cost of tooling is more than 1000 USD, we will return all of them to you in the future when purchasing order quantity reach certain quantity our company rule
- How long you will get sample of rubber part?
Answer: Usually it is up to complexity degree of rubber part. Usually it take 7 to 10work days.
- How many your company product rubber parts?
Answer:It is up to the size of tooling and the quantity of cavity of tooling. If rubber part is more complicate and much bigger, well maybe just make few, but if rubber part is small and simple, the quantity is more than 200,000pcs.
- Silicone part meet environment standard?
Answer:Our silicone part are all high grade 100% pure silicone material. We can offer you certification ROHS and SGS, FDA .Many of our products are exported to European and American countries. Such as: Straw, rubber diaphragm, food mechanical rubber, etc.
常问问题
1. Are you factory or trade company?
We specialize in manufacturing rubber and plastic manufacturer, founded in 2004
2. What’s the order process?
A: Inquiry—provide us all clear requirements, such as drawing with detail technical data, or original sample
B: Quotation—official quotation sheet with all detail specifications including price terms,shipment terms,etc
C: Payment terms—100% prepaid the cost of tooling before making new sample
T/T 30% in advanced, and the balance according to the copy of the B/L
D:Develop tooling—open the mould according to your requirement
E:Sample confirmation—send you the sample for confirmation with test report from us
F:Production—mass goods for order production
G:Shipping— by sea, air or courier. Detailed picture of package will show you.
3. What other terms of payment you use?
PayPal, Western Union
/* 2571年3月10日 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Agricultural, Industrial, Medical, Vehicle, Electronic, Household |
|---|---|
| 材料： | PVC, TPR, EPDM, Nr, NBR, Silicone, etc |
| Process Technology: | Moldiong or Injection |
| Type of Enterprise: | Manufacturer |
| OEM: | 可用的 |
| 认证： | Reach, RoHS, FDA etc |
| 示例： |
US$ 0.5/Piece
1 件（最低订购量） | |
|---|
| 定制化： |
可用的
|
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注塑成型工艺如何促进高精度零件的生产？
注塑成型工艺因其能够生产高精度、高质量零件而广受认可。注塑成型工艺能够达到如此高的精度，主要归功于以下几个因素：
1. 模具设计：
注塑模具的设计和制造在实现高精度方面起着至关重要的作用。模具通常采用精密加工技术制造，以确保尺寸精确和公差严格。模具设计需要考虑诸多因素，例如零件收缩、冷却通道、浇口位置和顶出机构等，所有这些因素都会影响成型过程中的尺寸精度和零件稳定性。
2. 物料控制：
注塑成型工艺能够精确控制生产过程中使用的材料。熔融塑料材料的用量经过精确计量和控制，确保材料性能的一致性，并减少成型零件的偏差。这种对熔体温度、粘度和填充率等材料参数的控制，有助于生产出尺寸和机械性能一致的高精度零件。
3. 注射过程控制：
注塑成型工艺是将熔融塑料在高压下注入模腔。先进的注塑机配备了精确的控制系统，可以调节注射速度、压力和时间。这些控制系统确保模具填充的精确性和可重复性，最大限度地减少零件尺寸和表面光洁度的偏差。对这些参数的精细调节和控制有助于生产高精度零件。
4. 冷却和凝固：
注塑塑料材料的适当冷却和固化对于实现高精度至关重要。冷却过程需要严格控制，以确保零件整体冷却均匀，并最大限度地减少翘曲或变形。模具中高效的冷却系统，例如冷却通道或随形冷却，有助于保持稳定的温度和固化速率，从而获得精确的零件尺寸并降低内部应力。
5. 自动化和机器人技术：
在注塑成型中应用自动化和机器人技术可以提高精度和重复性。自动化系统确保模具、嵌件和成品零件的处理始终如一且精准，从而减少人为误差和偏差。机器人能够高精度地执行零件取出、检测和组装等任务，进一步提升生产过程的整体精度。
6. 过程监控和质量控制：
注塑成型工艺通常采用先进的监控和质量控制系统。这些系统持续监控和分析关键工艺参数，例如温度、压力和周期时间，以检测任何变化或偏差。这些系统提供的实时反馈有助于进行调整和纠正措施，从而确保生产始终符合所需的公差和质量标准。
7. 后期处理和精加工：
注塑成型后，诸如修边、去毛刺和表面处理等后加工和精整工艺可以进一步提高零件的精度和美观度。这些工艺有助于去除任何缺陷或多余材料，确保最终零件符合规定的尺寸和外观要求。
精密模具设计、材料控制、注塑工艺控制、冷却和凝固技术、自动化和机器人技术、过程监控以及后处理等诸多因素的综合作用，共同促成了注塑成型工艺生产高精度零件。注塑成型能够持续实现严格的公差、精确的尺寸和优异的表面光洁度，使其成为对精度要求极高的应用领域的首选工艺。
您能否根据应用需求，为注塑成型材料的选择提供指导？
是的，我可以根据应用需求提供注塑材料选择方面的指导。注塑材料的选择对成型件的性能、耐久性和功能性起着至关重要的作用。以下详细解释了需要考虑的因素以及选择合适材料的指导原则：
1. 机械性能：
考虑应用所需的机械性能，例如强度、刚度、抗冲击性和耐磨性。不同的材料具有不同的机械特性，选择合适的材料至关重要。例如，ABS、PC 或尼龙等工程热塑性塑料具有高强度和抗冲击性，而 PEEK 或 ULTEM 等材料在高温下则具有优异的机械性能。
2. 耐化学性：
如果部件会接触化学品，请考虑材料的耐化学性。有些材料，例如PVC或PTFE，对多种化学品具有优异的耐腐蚀性，而另一些材料则可能容易降解或膨胀。务必确保所选材料能够承受其在应用环境中将遇到的特定化学品。
3. 热性能：
评估应用的工作温度范围，并选择具有合适热性能的材料。PPS、PEEK 或 LCP 等材料具有优异的耐热性，而其他材料的耐温能力可能有限。考虑的因素包括部件的最高温度、热稳定性、热膨胀系数和传热要求。
4. 电气特性：
对于电气或电子应用，应考虑材料的电性能。例如，PBT 或 PPS 等材料具有良好的电绝缘性能，而其他材料则可能具有导电或耗散特性。确定应用所需的介电强度、电导率、表面电阻率和其他相关电性能。
5. 环境条件：
评估部件将要暴露的环境条件，例如湿度、紫外线照射、户外风化或极端温度。某些材料，例如 ASA 或 HDPE，具有优异的耐候性和抗紫外线性能，而其他材料在恶劣条件下可能会降解或变脆。选择能够承受特定环境因素的材料，以确保长期性能和耐久性。
6. 法规遵从性：
考虑材料必须符合的任何监管要求或行业标准。某些应用领域，例如医疗或食品行业，可能需要获得 FDA 批准或符合特定认证的材料。确保所选材料符合预期应用所需的监管和安全标准。
7. 成本考量：
评估材料选择相关的成本影响。不同材料的成本各不相同，材料选择应符合项目预算。不仅要考虑单位材料成本，还要考虑模具费用、生产效率以及零件的整个生命周期成本等因素。
8. 材料供应和加工：
检查材料的可用性，并考虑其在注塑成型中的加工性能。确保供应商能够随时提供该材料，并且该材料适用于特定的注塑成型工艺参数，例如熔体流动速率、成型性和与所选成型设备的兼容性。
9. 材料测试与验证：
进行材料测试和验证，以确保所选材料符合所需的规格和性能标准。开展机械、热学、化学和电学测试，以验证材料在特定应用条件下的性能和行为。
您可以考虑咨询材料供应商、工程师或注塑成型专家，以便根据具体的应用需求获得进一步的指导和建议。他们凭借自身的专业知识和对行业标准及最佳实践的了解，可以为材料选择提供宝贵的见解。
通过仔细考虑这些因素和指导原则，您可以选择最适合注塑成型的材料，以满足具体的应用要求，从而确保成型零件的最佳性能、耐用性和功能性。
与其他制造方法相比，注塑成型零件在成本和效率方面有何不同？
与其他制造方法相比，注塑成型零件在成本和效率方面具有显著优势。注塑成型工艺效率高、成本效益好，尤其适用于大规模生产。以下详细比较了注塑成型零件与其他制造方法：
成本比较：
与其他制造方法相比，注塑成型具有成本效益，原因有以下几点：
1. 模具成本：
注塑成型需要前期投入资金用于模具制造，这笔费用可能较高。然而，模具一旦制作完成，即可重复使用，用于生产大量零件，从而降低单位成本。模具成本的摊销使得注塑成型在大批量生产中更具成本效益。
2. 材料利用率：
注塑成型在材料利用方面效率极高。该工艺能够精确控制注入模具的材料量，最大限度地减少浪费。此外，成型过程中产生的多余材料可以回收再利用，与那些会产生大量废料的成型方法相比，进一步降低了材料成本。
3. 人工成本：
注塑成型是一种高度自动化的工艺，与其他制造方法相比，所需人工极少。模具安装完毕、工艺参数设定完成后，注塑机即可连续运行，在极少人工干预的情况下生产零件。这种自动化降低了人工成本，提高了整体效率。
效率比较：
注塑成型零件在效率方面具有以下几个优势：
1. 快速生产周期：
注塑成型是一种快速制造工艺，能够在相对较短的周期内生产零件。周期时间取决于零件的复杂程度、材料特性和冷却时间等因素。然而，与其他方法（例如机械加工或铸造）相比，注塑成型可以在每个周期内同时生产多个零件，从而实现更高的生产率和更优的效率。
2. 高精度和一致性：
注塑成型能够生产高精度、高一致性的零件。注塑模具的设计旨在提供精确且可重复的尺寸控制。这种精度确保每个零件都符合所需规格，从而减少了后续加工或后处理的需求。持续生产高精度零件的能力提高了效率，并减少了返工或废品相关的时间和成本。
3. 可扩展性：
注塑成型具有高度可扩展性，因此既适用于小批量生产，也适用于大批量生产。模具一旦制作完成，注塑成型工艺即可轻松复制，从而高效生产出相同的零件。这种快速高效的生产规模化能力，使注塑成型成为满足不断变化的市场需求的理想选择。
4. 设计复杂度：
注塑成型技术能够生产具有复杂几何形状和精细细节的零件。模具设计可适应倒扣、薄壁和复杂形状，而这些对于其他制造方法来说可能具有挑战性或成本高昂。这种设计灵活性允许将多个组件集成到单个零件中，从而减少装配要求和潜在的故障点。高效生产复杂设计的能力提高了整体效率和功能性。
5. 材料多样性：
注塑成型工艺支持多种热塑性材料，可根据最终零件所需的性能灵活选择材料。选择不同的材料可以获得特定的特性，例如强度、柔韧性、耐热性、耐化学腐蚀性或透明度。这种材料的多样性使得零件性能的定制和优化成为可能。
总而言之，与其他许多制造方法相比，注塑成型零件具有成本效益高、效率高的优点。虽然初始模具成本较高，但由于能够以较低的单位成本生产大量零件，因此可以有效抵消这些成本。材料利用率高、自动化程度高、生产周期短、精度高、可扩展性强、能够应对复杂的设计以及材料适用性强，这些都提高了注塑成型的整体成本效益和效率。这些优势使得注塑成型成为众多行业高效经济地生产高质量零件的首选。
editor by CX 2024-02-23
