China Custom Custom CHINAMFG Grip Rubber Parts for Motorcycle, Bike

Product Description

Rubber handle grips have high value when you take bike. It is 1 of the 3 points of contact between you and your bike.It has non-slip function . A good set of grips will offer you more control over your bike and reducing hand fatigue. Widely used for  various fields such as electronic, electrical, machinery, sports equipment, medical, stationery, furniture, bicycle, buggies and so on

Production Description

Item name Customized rubber hand grips/rubber foam handle grips/rubber non-slip handlebar grips
Material PVC,TPR, EPDM,NR,NBR,Silicone,etc
Hardness 18~90ShA
Color Black,red, green etc
Property Good toughness, high durability
Application machinery / furniture / toy / motorcycle / aviation / navigation / medical / automobile / robot / optical etc
Process Vulcanization, Molding-Die, Injection Molding
Surface treatment Burr remove,Crackless ,smooth
OEM available
Certification  ISO 9001: 2008, SGS,ROHS, REACH, FDA, etc

The feature of our rubber handle grips
1. Clear and anti slip grains
2. Soft rubber Material
3.  Strong toughness and excellent elasticity
4. Not fade color and glue hand

The detail of rubber handle grips
1. Clear Anti-Slip granules
The selection of superior rubber, Manufactured by advanced machinery production
The anti-skid particles are clear and tidy;The grips feel is comfortable and the anti – slip damping effect is remarkable.
2. Thick Wall
 3.5mm rubber tube wall,have better Damping effect, more comfortable feeling
3. Excellent toughness and elasticity
 You will easily bending square anti slip grips when you press grips by hand
 Then, Immediately restore, no wrinkles left.
4. Do not fade, not glue your hand
Selection of high quality rubber material, environment protection, will not fade  color or glue your hand

The matters attention of installation to rubber handle grips
It is so easy to install when you put some water and liquid detergent.
First put some hot water on the rubber grips when you install the Large cylinder.
The Installation Steps of rubber handle grips
1.Let’s clean the handle first, then put some water on the handle,
2 Take handle grips touch water.(can be water, soap water or hot water)
3.Install gently grips on the handle

Handle grips with different property is made of different material.Such as EPDM, NR, SILICONE, PVC TPR,etc. The feature of different material is as below,

The property of CHINAMFG
Excellent weather ability, anti-aging resistance, anti-weather, anti-ozone, anti-water, anti-wearing resistance and chemical resistance. High/low temperature(~40-+120ºC) and chemical resistant,high flexibility and anti-deformation
 
The property of NBR
excellent resistant to oil,widely used in industrial area
 
The property of NR
high elasticity and good chemical strength
 
The property of CR
chemical,good mechanical properties over a wide temperature range
 
The property of SBR
shock resistance,performance well in adhesion and sealing
 
The property of Silicone
widest operating temperature range,performance
stably in high and low temperature,widely use in food sealing area
Excellent environment protection, no harm to human, some of silicone can be used for food and medical industry.

The property of PVC
aging/oil/wear resistant, low price and good performance ,than common rubber strip
disadvantage is no good flexibility in low temperature
 
The property of TPV
excellent mechanical, weather proof, sealing performance
Suit for environment of high or low temperature
About us
These years, We are working on various project of customers and long term working in rubber industry. We have faith in giving your professional advice on your particular project.
At present, our market have been expanded to more than 30 countries, and still growing.
First we will get drawing or sample from our client to check their design. If there is no drawing or sample, we will ask some question about product concept and design idea.
Then according to what application environment of rubber part, we will help design drawing and what raw material is best for rubber part. OEM parts are ok for us.
 We can meet your requirement of the design and use for different shapes and material,
 And high/low temperature, foam/sponge or CHINAMFG rubber profile, fire resistance and special property of any rubber profile and molding rubber part
The advantage of our company
1.We have excellent complete production line with advanced production and test equipment
 Adding First-class technicians, so that we can  offer you the competitive price and high quality ,fast delivery time .
2.We have a special drawing design department to design the correct drawing data meeting your requirements. Then, we will use CAD or other format drawing to carry on tracking the production of tooling, sample ,mass goods. To avoid something wrong to each process. To make sure all of dimension are correct.
3.We also has special production supervision department. The engineer staff will Supervise  each process from the manufacture of tooling to the production of mass goods.
Reduce something wrong happened, finally offer you parts meeting your technology requirement.
4. All of Raw material are past quality certification,In the meantime, we will first delivery test report of rubber part when all of mass goods are finished. And make sure the quality meet your requirement, then make shipment

  • Packing and shipment
  • Four buffer is packaged with 1 plastic bag, then certain quantity of mounting are put into carton box.
  • Carton box insider rubber mounting is with packing list detail. Such as, item name, the type number of rubber mounting, quantity of rubber mounting, gross weight,net weight, dimension of carton box,etc
  • All of carton box will be put on 1 non-fumigation pallet, then all carton boxes will be wrapped by film.
  • .We have our own forwarder which has Rich experience in delivery arrangement to optimize the most economic and quickest shipping way, SEA,  AIR,  DHL, UPS ,FEDEX, TNT , etc.

The certification of our company

Why choose us?
1. Product: we specialize in rubber molding,injection and extruded rubber profile.
   And complete advanced production equipment and test equipment
2. High quality:100% of the national standard has been no product quality complaints
the materials are environmentally friendly and the technology reaches the international advanced level
3. The competitive price:we have own factory, and the price is directly from factory. In additional,perfect advanced production equipment and enough staff. So the price is the best.
4. Quantity :Small quantity is available
5. Tooling:Developing tooling according to drawing or sample, and solve all of questions
6. Package: all of package meet standard internal export package, carton outside, inside plastic bag for each part; as your requirement
7. Transport:We have our own freight forwarder which can guarantee our goods can be delivered safely and promptly by sea or air
8. Stock and delivery:Standard specification,lots of stocks, and fast delivery
10.  Service:Excellent service after-sales
 
Common Questions

  1. What is the minimum order quantity for your rubber products?

Answer:We didn’t set the minimum order quantity,1~10pcs some client has ordered.

  1. If we can get sample of rubber product from you?

  Answer:Of course, you can. Feel free to contact me about it if you need it.

  1. Do we need to charge for customizing our own products? And if it is necessary to make tooling?

Answer: if we have the same or similar rubber part, at the same time, you satisfy it.
 Well, you don’t need to open tooling
New rubber part, you will charge tooling according to the cost of tooling.
In additional,if the cost of tooling is more than 1000 USD, we will return all of them to you in the future when purchasing order quantity reach certain quantity our company rule

  1. How long you will get sample of rubber part?

Answer: Usually it is up to complexity degree of rubber part. Usually it take 7 to 10work days.

  1. How many your company product rubber parts?

  Answer:It is up to the size of tooling and the quantity of cavity of tooling. If rubber part is more complicate and much bigger, well maybe just make few, but if rubber part is small and simple, the quantity is more than 200,000pcs.

  1. Silicone part meet environment standard?

Answer:Our silicone part are all high grade 100% pure silicone material. We can offer you certification ROHS and SGS, FDA .Many of our products are exported to European and American countries. Such as: Straw, rubber diaphragm, food mechanical rubber, etc.
 
  FAQ
1. Are you factory or trade company?
We  specialize in manufacturing rubber and plastic manufacturer, founded in 2004
2.  What’s the order process?
A: Inquiry—provide us all clear requirements, such as drawing with detail technical data, or original sample
B: Quotation—official quotation sheet with all detail specifications including price terms,shipment terms,etc
C: Payment terms—100% prepaid the cost of tooling before making new sample
                T/T 30% in advanced, and the balance according to the copy of the B/L
D:Develop tooling—open the mould according to your requirement
E:Sample confirmation—send you the sample for confirmation with test report from us
F:Production—mass goods for order production
G:Shipping— by sea, air or courier. Detailed picture of package will show you.
 
3.  What other terms of payment you use?
   PayPal, Western Union

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Usage: Agricultural, Industrial, Medical, Vehicle, Electronic, Household
Material: PVC, TPR, EPDM, Nr, NBR, Silicone, etc
Process Technology: Moldiong or Injection
Type of Enterprise: Manufacturer
OEM: Available
Certification: Reach, RoHS, FDA etc
Samples:
US$ 0.5/Piece
1 Piece(Min.Order)

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Customization:
Available

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How does the injection molding process contribute to the production of high-precision parts?

The injection molding process is widely recognized for its ability to produce high-precision parts with consistent quality. Several factors contribute to the precision achieved through injection molding:

1. Tooling and Mold Design:

The design and construction of the injection mold play a crucial role in achieving high precision. The mold is typically made with precision machining techniques, ensuring accurate dimensions and tight tolerances. The mold design considers factors such as part shrinkage, cooling channels, gate location, and ejection mechanisms, all of which contribute to dimensional accuracy and part stability during the molding process.

2. Material Control:

Injection molding allows for precise control over the material used in the process. The molten plastic material is carefully measured and controlled, ensuring consistent material properties and reducing variations in the molded parts. This control over material parameters, such as melt temperature, viscosity, and fill rate, contributes to the production of high-precision parts with consistent dimensions and mechanical properties.

3. Injection Process Control:

The injection molding process involves injecting molten plastic into the mold cavity under high pressure. Advanced injection molding machines are equipped with precise control systems that regulate the injection speed, pressure, and time. These control systems ensure accurate and repeatable filling of the mold, minimizing variations in part dimensions and surface finish. The ability to finely tune and control these parameters contributes to the production of high-precision parts.

4. Cooling and Solidification:

Proper cooling and solidification of the injected plastic material are critical for achieving high precision. The cooling process is carefully controlled to ensure uniform cooling throughout the part and to minimize warping or distortion. Efficient cooling systems in the mold, such as cooling channels or conformal cooling, help maintain consistent temperatures and solidification rates, resulting in precise part dimensions and reduced internal stresses.

5. Automation and Robotics:

The use of automation and robotics in injection molding enhances precision and repeatability. Automated systems ensure consistent and precise handling of molds, inserts, and finished parts, reducing human errors and variations. Robots can perform tasks such as part removal, inspection, and assembly with high accuracy, contributing to the overall precision of the production process.

6. Process Monitoring and Quality Control:

Injection molding processes often incorporate advanced monitoring and quality control systems. These systems continuously monitor and analyze key process parameters, such as temperature, pressure, and cycle time, to detect any variations or deviations. Real-time feedback from these systems allows for adjustments and corrective actions, ensuring that the production remains within the desired tolerances and quality standards.

7. Post-Processing and Finishing:

After the injection molding process, post-processing and finishing techniques, such as trimming, deburring, and surface treatments, can further enhance the precision and aesthetics of the parts. These processes help remove any imperfections or excess material, ensuring that the final parts meet the specified dimensional and cosmetic requirements.

Collectively, the combination of precise tooling and mold design, material control, injection process control, cooling and solidification techniques, automation and robotics, process monitoring, and post-processing contribute to the production of high-precision parts through the injection molding process. The ability to consistently achieve tight tolerances, accurate dimensions, and excellent surface finish makes injection molding a preferred choice for applications that demand high precision.

Can you provide guidance on the selection of injection molded materials based on application requirements?

Yes, I can provide guidance on the selection of injection molded materials based on application requirements. The choice of material for injection molding plays a critical role in determining the performance, durability, and functionality of the molded parts. Here’s a detailed explanation of the factors to consider and the guidance for selecting the appropriate material:

1. Mechanical Properties:

Consider the mechanical properties required for the application, such as strength, stiffness, impact resistance, and wear resistance. Different materials have varying mechanical characteristics, and selecting a material with suitable properties is crucial. For example, engineering thermoplastics like ABS, PC, or nylon offer high strength and impact resistance, while materials like PEEK or ULTEM provide exceptional mechanical performance at elevated temperatures.

2. Chemical Resistance:

If the part will be exposed to chemicals, consider the chemical resistance of the material. Some materials, like PVC or PTFE, exhibit excellent resistance to a wide range of chemicals, while others may be susceptible to degradation or swelling. Ensure that the selected material can withstand the specific chemicals it will encounter in the application environment.

3. Thermal Properties:

Evaluate the operating temperature range of the application and choose a material with suitable thermal properties. Materials like PPS, PEEK, or LCP offer excellent heat resistance, while others may have limited temperature capabilities. Consider factors such as the maximum temperature, thermal stability, coefficient of thermal expansion, and heat transfer requirements of the part.

4. Electrical Properties:

For electrical or electronic applications, consider the electrical properties of the material. Materials like PBT or PPS offer good electrical insulation properties, while others may have conductive or dissipative characteristics. Determine the required dielectric strength, electrical conductivity, surface resistivity, and other relevant electrical properties for the application.

5. Environmental Conditions:

Assess the environmental conditions the part will be exposed to, such as humidity, UV exposure, outdoor weathering, or extreme temperatures. Some materials, like ASA or HDPE, have excellent weatherability and UV resistance, while others may degrade or become brittle under harsh conditions. Choose a material that can withstand the specific environmental factors to ensure long-term performance and durability.

6. Regulatory Compliance:

Consider any regulatory requirements or industry standards that the material must meet. Certain applications, such as those in the medical or food industries, may require materials that are FDA-approved or comply with specific certifications. Ensure that the selected material meets the necessary regulatory and safety standards for the intended application.

7. Cost Considerations:

Evaluate the cost implications associated with the material selection. Different materials have varying costs, and the material choice should align with the project budget. Consider not only the material cost per unit but also factors like tooling expenses, production efficiency, and the overall lifecycle cost of the part.

8. Material Availability and Processing:

Check the availability of the material and consider its processability in injection molding. Ensure that the material is readily available from suppliers and suitable for the specific injection molding process parameters, such as melt flow rate, moldability, and compatibility with the chosen molding equipment.

9. Material Testing and Validation:

Perform material testing and validation to ensure that the selected material meets the required specifications and performance criteria. Conduct mechanical, thermal, chemical, and electrical tests to verify the material’s properties and behavior under application-specific conditions.

Consider consulting with material suppliers, engineers, or experts in injection molding to get further guidance and recommendations based on the specific application requirements. They can provide valuable insights into material selection based on their expertise and knowledge of industry standards and best practices.

By carefully considering these factors and guidance, you can select the most appropriate material for injection molding that meets the specific application requirements, ensuring optimal performance, durability, and functionality of the molded parts.

How do injection molded parts compare to other manufacturing methods in terms of cost and efficiency?

Injection molded parts have distinct advantages over other manufacturing methods when it comes to cost and efficiency. The injection molding process offers high efficiency and cost-effectiveness, especially for large-scale production. Here’s a detailed explanation of how injection molded parts compare to other manufacturing methods:

Cost Comparison:

Injection molding can be cost-effective compared to other manufacturing methods for several reasons:

1. Tooling Costs:

Injection molding requires an initial investment in creating molds, which can be costly. However, once the molds are made, they can be used repeatedly for producing a large number of parts, resulting in a lower per-unit cost. The amortized tooling costs make injection molding more cost-effective for high-volume production runs.

2. Material Efficiency:

Injection molding is highly efficient in terms of material usage. The process allows for precise control over the amount of material injected into the mold, minimizing waste. Additionally, excess material from the molding process can be recycled and reused, further reducing material costs compared to methods that generate more significant amounts of waste.

3. Labor Costs:

Injection molding is a highly automated process, requiring minimal labor compared to other manufacturing methods. Once the molds are set up and the process parameters are established, the injection molding machine can run continuously, producing parts with minimal human intervention. This automation reduces labor costs and increases overall efficiency.

Efficiency Comparison:

Injection molded parts offer several advantages in terms of efficiency:

1. Rapid Production Cycle:

Injection molding is a fast manufacturing process, capable of producing parts in a relatively short cycle time. The cycle time depends on factors such as part complexity, material properties, and cooling time. However, compared to other methods such as machining or casting, injection molding can produce multiple parts simultaneously in each cycle, resulting in higher production rates and improved efficiency.

2. High Precision and Consistency:

Injection molding enables the production of parts with high precision and consistency. The molds used in injection molding are designed to provide accurate and repeatable dimensional control. This precision ensures that each part meets the required specifications, reducing the need for additional machining or post-processing operations. The ability to consistently produce precise parts enhances efficiency and reduces time and costs associated with rework or rejected parts.

3. Scalability:

Injection molding is highly scalable, making it suitable for both low-volume and high-volume production. Once the molds are created, the injection molding process can be easily replicated, allowing for efficient production of identical parts. The ability to scale production quickly and efficiently makes injection molding a preferred method for meeting changing market demands.

4. Design Complexity:

Injection molding supports the production of parts with complex geometries and intricate details. The molds can be designed to accommodate undercuts, thin walls, and complex shapes that may be challenging or costly with other manufacturing methods. This flexibility in design allows for the integration of multiple components into a single part, reducing assembly requirements and potential points of failure. The ability to produce complex designs efficiently enhances overall efficiency and functionality.

5. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency. This material versatility allows for efficient customization and optimization of part performance.

In summary, injection molded parts are cost-effective and efficient compared to many other manufacturing methods. The initial tooling costs are offset by the ability to produce a large number of parts at a lower per-unit cost. The material efficiency, labor automation, rapid production cycle, high precision, scalability, design complexity, and material versatility contribute to the overall cost-effectiveness and efficiency of injection molding. These advantages make injection molding a preferred choice for various industries seeking to produce high-quality parts efficiently and economically.

China Custom Custom CHINAMFG Grip Rubber Parts for Motorcycle, Bike  China Custom Custom CHINAMFG Grip Rubber Parts for Motorcycle, Bike
editor by CX 2024-02-23