韩国永力塑料脚轮有限公司 · 三檀路 | 檀园区 | 安山市 | 京畿道 | 韩国[email protected]
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产品描述

CZPT partsa are made by molding tooling with all kinds of material, are widely used for lots of area,such as machinery,construction,building etc
 Production Description

Item Name Molded rubber part
材料 Silicone, EPDM, PVC, TPE, ,Neoprene, etc
颜色 Black, white or as client’s requirement
硬度 30~90ShA
Dimension As client’s requirement
Temperature range ~50 to 380ºC
Function Sealing ,waterproof,dust proof, anti-slip, vibration resistant
应用 Medical industry, machinery industry, automotive industry, etc
Process Molding or Injection
认证 SGS, ROHS, REACH, FDA, etc
原厂设备制造商 Welcome to customized

 Plastic Injection Mould making
1.Samples/Drawing &Requirement from you
2.Mould design:we will Communicate and Exchange the opinion with you after you place order.
3.Material Purchase:Steel cutting and Mould base tooling.  
4.Assembling.
5.Inspection of mould : following and controlling the tooling processing. 
6.Mould testing:We will inform you the date.Than will send the sample’s inspection report&injection parameters with the sample to you!
7.Your instruction &confirmation for shipment.
8.Ready made mould before packing.
9.We provide any differeny kinds of plastic injection mould, blow mould, silicone mould, die casting mould service.

Plastic molding Specification    
1. Professional manufacturer,design,production injection mould and stamping mould quality control 
2. rich export experience plastic injection mould and stamping mould
3. Reasonable price of design mould 
4. Cavities: single or as per your requirements cavity
5. Treatment:  S45C Pretreat>25Hrc,And Nitriding
6. Mould Steel: Cavity ,Core and slide: P20 ,2738,2136 available Moldbase :LKM available
7. Standard:DEM ,HUSKY,available
8. Hot runner: according to your demand
9. Life time: >300 Thousand Times
10. Package: Plywood case, anti-rust paint 
The property and advantage of our rubber gasket
1.smooth surface without any burr
2.super sealing performance, for blocking water, wind, dust, noise outside
3.Weather resistant(Ozone, UV, freezing cold, sunlight)
4.excellent flexibility and anti-deformation
5.Widely temperature range(~40~300ºC)
6.Chemical and water resistance

The property of various of material for Rubber gasket is as below,
1. the property of NR
 It has good wear resistance, high elasticity, breaking strength and elongation, But in the air, it is easy to get age, and it is get sticky when it get in touch with heat, which is easy to expand and dissolve in mineral oil or gasoline, but it is resistant to strong acid, but not to Alkali . working temperature is -50~70ºC.
2. the property of EPDM
Weather ability, aging resistance, CZPT resistance, chemical stability are excellent, and CFCS and a variety of refrigerants. Working temperature is -50~150
3. the property of silicone
It has excellent heat resistance, cold resistance, CZPT resistance and atmospheric aging resistant.Good electrical insulation performance,The tensile strength and wear resistance are generally poor and has non- oil resistant. The working temperature is -55~250ºC
4. The property of NBR
Good oil resistance, heat resistance, abrasion resistance, solvent resistance and high – pressure oil,But it is not suitable for CZPT solvents, such as ketones, ozone, nitro-hydrocarbons, and chloroform. The working temperature is -40~120 ºC
5. the property of CR
It has good elasticity, wear resistance and atmospheric aging resistance. It is not afraid of violent distortion and flammability.Chemical stability. The working temperature is -40~100 ºC
6. The property of FKM
Excellent high temperature resistance,And have excellent chemical resistance, most oil and solvent (other than ketones and esters).cold resistance is not good.
6. The property of PU
High strength, excellent wear resistance, good oil resistance and solvent resistance,,In particular, it has good anti-swelling properties for lubricating oil and fuel oil,Good CZPT resistance. But it’s not high temperature. The working temperature is -45~110 ºC.
 关于我们
These years, We are working on various project of customers and long term working in rubber industry. We have faith in giving your professional advice on your particular project.
At present, our market have been expanded to more than 30 countries, and still growing.
First we will get drawing or sample from our client to check their design. If there is no drawing or sample, we will ask some question about product concept and design idea.
Then according to what application environment of rubber part, we will help design drawing and what raw material is best for rubber part. OEM parts are ok for us.
 We can meet your requirement of the design and use for different shapes and material,
 And high/low temperature, foam/sponge or CZPT rubber profile, fire resistance and special property of any rubber profile and molding rubber part
The advantage of our company
1.We have excellent complete production line with advanced production and test equipment
 Adding First-class technicians, so that we can  offer you the competitive price and high quality ,fast delivery time .
2.We have a special drawing design department to design the correct drawing data meeting your requirements. Then, we will use CAD or other format drawing to carry on tracking the production of tooling, sample ,mass goods. To avoid something wrong to each process. To make sure all of dimension are correct.
3.We also has special production supervision department. The engineer staff will Supervise  each process from the manufacture of tooling to the production of mass goods.
Reduce something wrong happened, finally offer you parts meeting your technology requirement.
4. All of Raw material are past quality certification,In the meantime, we will first delivery test report of rubber part when all of mass goods are finished. And make sure the quality meet your requirement, then make shipment

  • Packing and shipment
  • Four buffer is packaged with 1 plastic bag, then certain quantity of mounting are put into carton box.
  • Carton box insider rubber mounting is with packing list detail. Such as, item name, the type number of rubber mounting, quantity of rubber mounting, gross weight,net weight, dimension of carton box,etc
  • All of carton box will be put on 1 non-fumigation pallet, then all carton boxes will be wrapped by film.
  • .We have our own forwarder which has Rich experience in delivery arrangement to optimize the most economic and quickest shipping way, SEA,  AIR,  DHL, UPS ,FEDEX, TNT , etc.The certification of our company
  • Why choose us?
    1.Product: we specialize in rubber molding,injection and extruded rubber profile.
       And complete advanced production equipment and test equipment
    2.High quality:100% of the national standard has been no product quality complaints
    the materials are environmentally friendly and the technology reaches the international advanced level
    3.The competitive price:we have own factory, and the price is directly from factory. In additional,perfect advanced production equipment and enough staff. So the price is the best.
    4.Quantity :Small quantity is available
    5.Tooling:Developing tooling according to drawing or sample, and solve all of questions
    6.包裹: all of package meet standard internal export package, carton outside, inside plastic bag for each part; as your requirement
    7.Transport:We have our own freight forwarder which can guarantee our goods can be delivered safely and promptly by sea or air
    8.Stock and delivery:Standard specification,lots of stocks, and fast delivery
    10. Service:Excellent service after-sales
     
    Common Questions
  • What is the minimum order quantity for your rubber products?
  • Answer:We didn’t set the minimum order quantity,1~10pcs some client has ordered.
  • If we can get sample of rubber product from you?
  •  Answer:Of course, you can. Feel free to contact me about it if you need it.
  • Do we need to charge for customizing our own products? And if it is necessary to make tooling?
  • Answer: if we have the same or similar rubber part, at the same time, you satisfy it.
     Well, you don’t need to open tooling
    New rubber part, you will charge tooling according to the cost of tooling.
    In additional,if the cost of tooling is more than 1000 USD, we will return all of them to you in the future when purchasing order quantity reach certain quantity our company rule
  • How long you will get sample of rubber part?
  • Answer: Usually it is up to complexity degree of rubber part. Usually it take 7 to 10work days.
  • How many your company product rubber parts?
  •  Answer:It is up to the size of tooling and the quantity of cavity of tooling. If rubber part is more complicate and much bigger, well maybe just make few, but if rubber part is small and simple, the quantity is more than 200,000pcs.
  • Silicone part meet environment standard?
  • Answer:Our silicone part are all high grade 100% pure silicone material. We can offer you certification ROHS and SGS, FDA .Many of our products are exported to European and American countries. Such as: Straw, rubber diaphragm, food mechanical rubber, etc.
     
     常问问题
    1. Are you factory or trade company?
    We  specialize in manufacturing rubber and plastic manufacturer, founded in 2004
    2. What’s the order process?
    A: Inquiry—provide us all clear requirements, such as drawing with detail technical data, or original sample
    B: Quotation—official quotation sheet with all detail specifications including price terms,shipment terms,etc
    C: Payment terms—100% prepaid the cost of tooling before making new sample
                    T/T 30% in advanced, and the balance according to the copy of the B/L
    D:Develop tooling—open the mould according to your requirement
    E:Sample confirmation—send you the sample for confirmation with test report from us
    F:Production—mass goods for order production
    G:Shipping— by sea, air or courier. Detailed picture of package will show you.
     
    3. What other terms of payment you use?
       PayPal, Western Union

 

After-sales Service: Good After-Sales Service
Warranty: 20 Years Old
材料: EPDM, Nr, Silicone, FKM, NBR, etc
Process Technology: Die Cutting, Vaculation, Injection
Type of Enterprise: Manufacturer
认证: SGS, FDA, Reach, RoHS, etc
示例:
US$ 0.1/件
1 件(最低订购量)

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注塑成型零件

注塑成型零件设计

注塑成型零件是一种快速、可靠地生产零件的绝佳方式,无需花费大量时间进行后处理。无论您设计的是小型组件还是大型车辆,您都可以期待零件能够立即投入使用。由于其高速的生产周期,您可以期待零件在 30 到 90 秒内交付。

注塑成型零件的设计考虑因素

在开发医疗器械时,为了制造出高质量的注塑成型零件,需要考虑多个设计因素。通常,产品设计师希望在保证产品结构完整性的前提下,尽可能减少零件所需的材料用量。为此,注塑成型零件通常会设置加强筋来加固相对较薄的壁。然而,加强筋或凸起位置不当会导致成型问题。
注塑件的设计考虑因素包括零件的整体形状和表面光洁度。有多种方法可以改善零件的外观。一种方法是使表面更光滑、更平整。这有助于材料在模具中均匀流动,并最大限度地减少分型线的风险。另一种降低缩痕风险的方法是减小加强筋的厚度,使其与零件的标称壁厚成比例。
注塑成型零件设计中常见的难题之一是缩痕。缩痕难以避免。模具制造商可能无法保证产品表面完全没有缩痕,因此设计人员必须尽可能减少缩痕。为了防止这些问题,零件设计应尽可能简洁。
注塑成型零件可以具有复杂的几何形状,设计过程也极其灵活。优秀的模具制造商能够以低成本复制复杂的零件。为了获得最佳效果,设计人员应与模具制造商讨论设计和工艺流程,并明确任何关键的公差规格。如有必要,设计人员还应考虑对模具进行修改。
注塑成型零件的壁厚必须保持一致。这一点至关重要,因为它会影响零件的功能和性能。壁厚不均匀会导致缩痕、空隙和其他不良后果。它还可能导致塑料压力过高或产生气泡。

注塑成型零件中使用的材料

在产品设计中,注塑成型所用材料是影响最终产品的重要因素。这些材料在强度、可重复使用性和成本方面各不相同。了解这些差异对于确保产品达到最佳效果至关重要。此外,了解这些材料的特性还有助于您制定预算并确定哪些材料适合您的应用。
选择错误的材料会造成严重后果。除了会导致部件过早失效外,错误的选择还会增加成本。为了避免这种情况发生,最好寻求专家建议。专家咨询可以帮助您了解对您的特定塑料成型项目至关重要的因素。
Fortron PPS:这种热塑性树脂具有优异的强度、韧性和耐化学性。它还具有高刚性和耐用性,使其成为严苛工业应用的理想选择。其他常用塑料包括尼龙 6/6,它强度高且重量轻。其高熔点使其成为某些环境下金属的理想替代品。它还具有理想的化学和电气性能。PEEK 是注塑成型中另一种常用的材料。
ABS:另一种工程级热塑性塑料,ABS具有优异的耐热性和耐化学性。ABS的缺点是其油基成分。因此,ABS生产过程中会产生有害气体。尼龙是另一种常用的注塑成型塑料。尼龙的应用非常广泛,从电子行业到各种服装都有涉及。
注塑成型是将原材料在高压下注入模具的工艺。模具随后将聚合物塑造成所需的形状。这些模具可以有一个或多个型腔。这使得制造商能够使用单个模具制造不同几何形状的零件。大多数注塑模具由工具钢制成,但某些应用也会使用不锈钢和铝。

注塑件的特点

注塑成型零件注塑成型零件具有一系列机械和物理性能。这些性能会影响零件的整体性能。例如,它们会影响零件的导电性。此外,零件的填充程度也会影响其机械性能。一些研究甚至发现,填充量会影响零件的尺寸精度。
为确保模制零件的最高质量,对制造过程中使用的机器和工艺进行检查至关重要。适当的维护可以防止错误并延长零件的使用寿命。此外,清洁和润滑机器及其部件也必不可少。这也有助于降低模具误差的发生概率。
注塑模具的温度和压力特性可以通过仿真工具进行表征。例如,在仿真环境中,可以将注射压力设置为一个曲线,该曲线等于流动前沿的压力。此外,可以将最大注射压力设置为一个对流速依赖性最小的值。注塑模具中所用材料的温度应在推荐范围内。
为确保顺利脱模,必须监控模腔的温度和压力。注塑模腔的温度通常设定在略高于脱模温度的水平,这可以通过手动或自动方式实现。如果温度过高,零件将无法脱模。温度的快速变化会导致零件变形。模具和模腔的冷却时间也同样重要。
注塑件的厚度应均匀。如果注塑模具的厚度不符合要求,可能会出现缩痕。为确保顺利脱模,外径和内径之间至少需要 2.5 毫米的间隙。

常见问题

注塑成型零件生产过程中会遇到一些常见问题,其中最常见的问题之一是缩痕。缩痕出现在零件表面,是由于模具内塑料冷却不均匀造成的。造成这一问题的原因可能是模具设计不良、冷却时间不足和/或注射压力过低。
第一个常见问题是模具夹紧力不足。这会导致熔融塑料被挤出模具。其他问题可能由夹紧压力或温度不当引起。在这种情况下,应增加夹紧力或修改模具设计,以确保塑料能够顺畅流动。此外,劣质模具还可能导致飞边或毛刺。
另一个常见问题是波纹图案。这两种缺陷都会影响零件的外观和功能。为了避免这些问题,请与经验丰富的注塑成型制造商合作,他们应具备此类零件的生产经验。他们能够排除故障并最大限度地降低潜在风险。
注塑成型中最常见的问题之一是变色。变色的零件会呈现黑色或锈色。这个问题是由模腔内空气过多引起的,可以通过降低注射速度来避免。此外,还可以调整通风系统,以最大限度地减少此类问题的发生。
模具缺陷会对利润造成负面影响。通过了解注塑成型过程中常见的常见问题,您可以更好地避免这些问题,并使您的产品更具吸引力。

注塑成型零件中使用的紧固件

注塑成型零件注塑成型零件通常使用紧固件来固定紧固件元件。如图 7 和图 8(两个独立视图)所示,紧固件元件与注塑产品一体成型,并从一侧延伸出来。紧固件元件的设计使其能够与覆盖层中的环状元件啮合。棕榈树形紧固件尤其适用于此用途,因为其三维侧面比平面侧面能够啮合更多的环状元件。这些特性使得闭合更加牢固。
在注塑成型零件中使用紧固件时,塑料被注入模具,紧固件也随之集成其中。除了自攻螺钉外,其他塑料紧固件还可以带有模制或预钻的导向孔。这种方法避免了二次装配步骤,并确保易于安装。这些螺钉还具有其他优点,例如螺纹轮廓更小、径向应力更低,从而防止凸台损坏。
注塑成型零件中常用的另一种紧固件是凸台。这种紧固件通常比螺母和导向孔都大。尺寸过小的凸台会导致注塑成型过程中零件翘曲,进而造成产品在实际应用中失效。
注塑成型零件中常用的另一种紧固件是螺纹嵌件,通常由不锈钢A2丝制成。这种紧固件有多种版本,适用于不同的材料,包括碳纤维增强塑料。此外,还可以对紧固件进行改造,以调整孔径大小。
这些紧固件广泛应用于各种注塑成型零件中。有些零件用于修复各种外观问题,例如轻微的凹陷。虽然这些并非缺陷,但它们可能不够完美,并会影响产品的整体外观。如果您想改善注塑成型零件的外观,可以添加纤维、玻璃纤维以及着色剂。
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editor by CX 2023-06-05