Penerangan Produk
HangZhou P&M Plastic Metal Product Co., Ltd.
Pensijilan
Profil Syarikat
We main do all kinds of 3D design, 3D printing, CNC machining and plastic metal molds and products. We have our own engineer and factory, so that we can customize any plastic and metal products for our customer.We have over 10 years of experience in design, molding&mass production, We do our best to meet the requirements of our customers.
We are committed to providing the best service and quality products to our customers. At the same time, we understand that our employees, production facilities and intellectual property are our company’s most important assets.
As a fast-growing company, we are committed to taking on more social responsibilities.
We are located in HangZhou, ZHangZhoug Province.
We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time.
We are proud to tell every customer that our company has not lost any customer since its establishment. If there is a problem with the product, we will seek a solution actively and take responsibility to the end. Please choose us and let us be partners in long-term cooperation.
Products Description
Exhibition
Plastic Injection Mould making
1. Samples/Drawing &Requirement from you.
2. Mould design: we will Communicate and Exchange the opinion with you after you place order.
3. Material Purchase: Steel cutting and Mould base tooling.
4. Assembling.
5. Inspection of mould: following and controlling the tooling processing.
6. Mould testing: We will inform you the date.Than will send the sample’s inspection report&injection parameters with the sample to you!
7. Your instruction &confirmation for shipment.
8. Ready made mould before packing.
9. We provide any differeny kinds of plastic injection mould, blow mould, silicone mould, die casting mould service.
Plastic molding Specification
1. Professional manufacturer,design,production injection mould and stamping mould quality control .
2. Rich export experience plastic injection mould and stamping mould.
3. Reasonable price of design mould .
4. Cavities: single or as per your requirements cavity.
5. Treatment: S45C Pretreat>25Hrc,And Nitriding.
6. Mould Steel: Cavity, Core and slide: P20, 2738, 2136 available Moldbase :LKM available.
7. Standard:DEM, HUSKY, available.
8. Hot runner: according to your demand.
9. Life time: >300 Thousand Times.
10. Package: Plywood case, anti-rust paint.
Specification
|
We promise |
All customer-centric, never for short-term profit, and sell long-term benefits |
|
We produce |
Mold, prototype, injection molding, product assembly, surface printing, spraying the surface integration |
|
Pls provide |
2D, 3D, samples, or the size of the multi-angle pictures |
|
Mould Time |
20-35 Days |
|
Product time |
7-15 Days |
|
Moud precision |
+/-0.01mm |
|
Mould life |
50-100 million shots |
|
Producing Process |
Audit drawings – mold flow analysis – design validation – Custom Materials – mold processing – core processing – electrode |
|
Mould cavity |
One cavity, multi-cavity or same different products be made together |
|
Mould material |
P20,2738,2344,718,S136,8407,NAK80,SKD61,H13 |
|
Runner system |
Hot runner and cold runner |
|
Base material |
P20,2738,2344,718,S136,8407,NAK80,SKD61,H13 |
|
Selesai |
Pitting the word, mirror finish, matte surface, striae |
|
Piawai |
HASCO, DME or dependent upon |
|
Main thechnology |
Milling, grinding, CNC, EDM, wire cutting, carving, EDM, lathes, surface Finish, etc. |
|
Software |
CAD,PRO-E,UG Design Time: 1-3 days (normal circumstances) |
|
Product material |
ABS,PP,PC,PA6,PA66,TPU,POM,PBT,PVC,HIPS,TPE,PC/ABS, TPV, TPO,T PR,EVA,HDPE,LDPE,CPVC,PVDF,PPSU. |
Packing & Delivery
Packaging according to your needs
1. By air ,it takes 3-7 days for delivery. The goods can be shipped by DHL , Fedex , UPS .
2. By sea ,the delivery time is based on your port.
To South East Asian Countries takes about 5-12 days.
To Middle east countries takes about 18-25 days.
To European countries takes about 20-28 days.
To American countries takes about 28-35 days.
To Australia takes about 10-15 days.
To African countries takes about 30-35 days.
Soalan Lazim
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Bagaimanakah proses pengacuan suntikan menyumbang kepada penghasilan bahagian berketepatan tinggi?
Proses pengacuan suntikan diiktiraf secara meluas kerana keupayaannya menghasilkan bahagian berketepatan tinggi dengan kualiti yang konsisten. Beberapa faktor menyumbang kepada ketepatan yang dicapai melalui pengacuan suntikan:
1. Reka Bentuk Peralatan dan Acuan:
Reka bentuk dan pembinaan acuan suntikan memainkan peranan penting dalam mencapai ketepatan yang tinggi. Acuan biasanya dibuat dengan teknik pemesinan ketepatan, memastikan dimensi yang tepat dan toleransi yang ketat. Reka bentuk acuan mempertimbangkan faktor-faktor seperti pengecutan bahagian, saluran penyejukan, lokasi pintu pagar dan mekanisme lontaran, yang semuanya menyumbang kepada ketepatan dimensi dan kestabilan bahagian semasa proses pengacuan.
2. Kawalan Bahan:
Pengacuan suntikan membolehkan kawalan yang tepat ke atas bahan yang digunakan dalam proses tersebut. Bahan plastik cair diukur dan dikawal dengan teliti, memastikan sifat bahan yang konsisten dan mengurangkan variasi pada bahagian yang dibentuk. Kawalan ke atas parameter bahan ini, seperti suhu lebur, kelikatan dan kadar pengisian, menyumbang kepada penghasilan bahagian berketepatan tinggi dengan dimensi dan sifat mekanikal yang konsisten.
3. Kawalan Proses Suntikan:
Proses pengacuan suntikan melibatkan penyuntikan plastik cair ke dalam rongga acuan di bawah tekanan tinggi. Mesin pengacuan suntikan canggih dilengkapi dengan sistem kawalan tepat yang mengawal kelajuan, tekanan dan masa suntikan. Sistem kawalan ini memastikan pengisian acuan yang tepat dan boleh diulang, meminimumkan variasi dalam dimensi bahagian dan kemasan permukaan. Keupayaan untuk melaraskan dan mengawal parameter ini dengan halus menyumbang kepada penghasilan bahagian berketepatan tinggi.
4. Penyejukan dan Pemejalan:
Penyejukan dan pemejalan yang betul bagi bahan plastik yang disuntik adalah penting untuk mencapai ketepatan yang tinggi. Proses penyejukan dikawal dengan teliti untuk memastikan penyejukan seragam di seluruh bahagian dan untuk meminimumkan lengkungan atau herotan. Sistem penyejukan yang cekap dalam acuan, seperti saluran penyejukan atau penyejukan konformal, membantu mengekalkan suhu dan kadar pemejalan yang konsisten, menghasilkan dimensi bahagian yang tepat dan tekanan dalaman yang berkurangan.
5. Automasi dan Robotik:
Penggunaan automasi dan robotik dalam pengacuan suntikan meningkatkan ketepatan dan kebolehulangan. Sistem automatik memastikan pengendalian acuan, sisipan dan bahagian siap yang konsisten dan tepat, sekali gus mengurangkan ralat dan variasi manusia. Robot boleh melaksanakan tugas seperti penyingkiran, pemeriksaan dan pemasangan bahagian dengan ketepatan yang tinggi, menyumbang kepada ketepatan keseluruhan proses pengeluaran.
6. Pemantauan Proses dan Kawalan Kualiti:
Proses pengacuan suntikan selalunya menggabungkan sistem pemantauan dan kawalan kualiti yang canggih. Sistem ini sentiasa memantau dan menganalisis parameter proses utama, seperti suhu, tekanan dan masa kitaran, untuk mengesan sebarang variasi atau penyimpangan. Maklum balas masa nyata daripada sistem ini membolehkan pelarasan dan tindakan pembetulan, memastikan pengeluaran kekal dalam toleransi dan piawaian kualiti yang dikehendaki.
7. Pemprosesan Pasca dan Kemasan:
Selepas proses pengacuan suntikan, teknik pemprosesan pasca dan kemasan, seperti pemangkasan, penyahgerudian dan rawatan permukaan, dapat meningkatkan lagi ketepatan dan estetika bahagian-bahagian tersebut. Proses ini membantu menghilangkan sebarang ketidaksempurnaan atau bahan berlebihan, memastikan bahagian akhir memenuhi keperluan dimensi dan kosmetik yang ditentukan.
Secara kolektifnya, gabungan reka bentuk perkakas dan acuan yang tepat, kawalan bahan, kawalan proses suntikan, teknik penyejukan dan pemejalan, automasi dan robotik, pemantauan proses dan pemprosesan pasca menyumbang kepada penghasilan bahagian berketepatan tinggi melalui proses pengacuan suntikan. Keupayaan untuk mencapai toleransi yang ketat, dimensi yang tepat dan kemasan permukaan yang cemerlang secara konsisten menjadikan pengacuan suntikan pilihan utama untuk aplikasi yang memerlukan ketepatan tinggi.
How do innovations and advancements in injection molding technology influence part design and production?
Innovations and advancements in injection molding technology have a significant influence on part design and production. These advancements introduce new capabilities, enhance process efficiency, improve part quality, and expand the range of applications for injection molded parts. Here’s a detailed explanation of how innovations and advancements in injection molding technology influence part design and production:
Design Freedom:
Advancements in injection molding technology have expanded the design freedom for part designers. With the introduction of advanced software tools, such as computer-aided design (CAD) and simulation software, designers can create complex geometries, intricate features, and highly optimized designs. The use of 3D modeling and simulation allows for the identification and resolution of potential design issues before manufacturing. This design freedom enables the production of innovative and highly functional parts that were previously challenging or impossible to manufacture using conventional techniques.
Improved Precision and Accuracy:
Innovations in injection molding technology have led to improved precision and accuracy in part production. High-precision molds, advanced control systems, and closed-loop feedback mechanisms ensure precise control over the molding process variables, such as temperature, pressure, and cooling. This level of control results in parts with tight tolerances, consistent dimensions, and improved surface finishes. Enhanced precision and accuracy enable the production of parts that meet strict quality requirements, fit seamlessly with other components, and perform reliably in their intended applications.
Material Advancements:
The development of new materials and material combinations specifically formulated for injection molding has expanded the range of properties available to part designers. Innovations in materials include high-performance engineering thermoplastics, bio-based polymers, reinforced composites, and specialty materials with unique properties. These advancements allow for the production of parts with enhanced mechanical strength, improved chemical resistance, superior heat resistance, and customized performance characteristics. Material advancements in injection molding technology enable the creation of parts that can withstand demanding operating conditions and meet the specific requirements of various industries.
Process Efficiency:
Innovations in injection molding technology have introduced process optimizations that improve efficiency and productivity. Advanced automation, robotics, and real-time monitoring systems enable faster cycle times, reduced scrap rates, and increased production throughput. Additionally, innovations like multi-cavity molds, hot-runner systems, and micro-injection molding techniques improve material utilization and reduce production costs. Increased process efficiency allows for the economical production of high-quality parts in larger quantities, meeting the demands of industries that require high-volume production.
Overmolding and Multi-Material Molding:
Advancements in injection molding technology have enabled the integration of multiple materials or components into a single part through overmolding or multi-material molding processes. Overmolding allows for the encapsulation of inserts, such as metal components or electronics, with a thermoplastic material in a single molding cycle. This enables the creation of parts with improved functionality, enhanced aesthetics, and simplified assembly. Multi-material molding techniques, such as co-injection molding or sequential injection molding, enable the production of parts with multiple colors, varying material properties, or complex material combinations. These capabilities expand the design possibilities and allow for the creation of innovative parts with unique features and performance characteristics.
Additive Manufacturing Integration:
The integration of additive manufacturing, commonly known as 3D printing, with injection molding technology has opened up new possibilities for part design and production. Additive manufacturing can be used to create complex mold geometries, conformal cooling channels, or custom inserts, which enhance part quality, reduce cycle times, and improve part performance. By combining additive manufacturing and injection molding, designers can explore new design concepts, produce rapid prototypes, and efficiently manufacture customized or low-volume production runs.
Sustainability and Eco-Friendly Solutions:
Advancements in injection molding technology have also focused on sustainability and eco-friendly solutions. This includes the development of biodegradable and compostable materials, recycling technologies for post-consumer and post-industrial waste, and energy-efficient molding processes. These advancements enable the production of environmentally friendly parts that contribute to reducing the carbon footprint and meeting sustainability goals.
Overall, innovations and advancements in injection molding technology have revolutionized part design and production. They have expanded design possibilities, improved precision and accuracy, introduced new materials, enhanced process efficiency, enabled overmolding and multi-material molding, integrated additive manufacturing, and promoted sustainability. These advancements empower part designers and manufacturers to create highly functional, complex, and customized parts that meet the demands of various industries and contribute to overall process efficiency and sustainability.
Adakah terdapat pelbagai jenis bahagian yang dibentuk suntikan, seperti komponen automotif atau peranti perubatan?
Ya, terdapat pelbagai jenis bahagian yang dibentuk secara suntikan yang direka khusus untuk industri dan aplikasi yang berbeza. Pengacuan suntikan ialah proses pembuatan serba boleh yang mampu menghasilkan bahagian yang kompleks dan tepat dengan kecekapan dan kebolehulangan yang tinggi. Berikut adalah beberapa contoh pelbagai jenis bahagian yang dibentuk secara suntikan:
1. Komponen Automotif:
Acuan suntikan memainkan peranan penting dalam industri automotif, di mana ia digunakan untuk mengeluarkan pelbagai komponen. Antara bahagian automotif yang diacukan suntikan yang biasa termasuk:
- Komponen dalaman: Panel papan pemuka, pemegang pintu, kepingan kemasan, kluster instrumen dan konsol tengah.
- Komponen luaran: Bampar, gril, panel badan, perumah cermin dan penutup roda.
- Komponen bawah hud: Penutup enjin, manifold pengambilan udara, bahagian sistem penyejukan dan perumah bateri.
- Komponen elektrik: Penyambung, suis, perumah sensor dan abah-abah pendawaian.
- Komponen tempat duduk: Rangka tempat duduk, penyandar kepala, penyandar tangan dan komponen tali pinggang keledar.
2. Peranti Perubatan:
Industri perubatan bergantung pada pengacuan suntikan untuk pengeluaran pelbagai jenis peranti dan komponen perubatan. Bahagian-bahagian ini selalunya memerlukan ketepatan tinggi, biokeserasian dan kebolehsterilan. Contoh peranti perubatan yang diacuan suntikan termasuk:
- Picagari dan pen suntikan
- Peranti yang boleh diimplan: Kateter, komponen perentak jantung, implan ortopedik dan instrumen pembedahan.
- Peralatan diagnostik: Tabung uji, bekas spesimen dan bahan habis pakai makmal.
- Produk perubatan pakai buang: komponen IV, topeng pernafasan, tiub pengumpulan darah dan produk penjagaan luka.
3. Produk Pengguna:
Acuan suntikan digunakan secara meluas dalam pengeluaran produk pengguna kerana keupayaannya untuk menghasilkan bahagian secara besar-besaran dengan kecekapan yang tinggi. Contoh produk pengguna yang dibentuk secara suntikan termasuk:
- Perkakas rumah: Komponen televisyen dan peralatan audio, bahagian peti sejuk dan komponen pembersih vakum.
- Elektronik: Sarung telefon bimbit, papan kekunci dan tetikus komputer, komponen kamera dan penyesuai kuasa.
- Mainan dan permainan: Figur aksi, blok binaan, teka-teki dan komponen permainan papan.
- Produk penjagaan diri: Berus gigi, pemegang pisau cukur, bekas kosmetik dan komponen pengering rambut.
- Produk pembaikan rumah: Penutup suis lampu, pemegang pintu, perumah alat kuasa dan bekas simpanan.
4. Pembungkusan:
Acuan suntikan digunakan secara meluas dalam industri pembungkusan untuk menghasilkan pelbagai jenis bekas plastik, penutup, penutup dan komponen pembungkusan. Beberapa contohnya termasuk:
- Botol dan bekas untuk makanan, minuman, produk penjagaan diri dan bahan kimia isi rumah.
- Penutup dan penutup untuk botol dan balang.
- Pembungkusan berdinding nipis untuk produk makanan seperti dulang, cawan dan penutup.
- Pek lepuh dan pembungkusan kulit kerang untuk produk runcit.
- Sisipan pembungkusan dan komponen busa pelindung.
5. Komponen Elektronik dan Elektrik:
Acuan suntikan digunakan secara meluas dalam industri elektronik untuk pengeluaran pelbagai komponen dan penutup. Contohnya termasuk:
- Penyambung dan perumah untuk peranti elektrik dan elektronik.
- Suis, butang dan panel kawalan.
- Komponen dan penutup PCB (Papan Litar Bercetak).
- Komponen dan lekapan lampu LED (Diod Pemancar Cahaya).
- Penyesuai kuasa dan pengecas.
Ini hanyalah beberapa contoh pelbagai jenis bahagian yang dibentuk dengan suntikan. Kefleksibelan pengacuan suntikan membolehkan pengeluaran bahagian dalam pelbagai industri, daripada automotif dan perubatan kepada produk pengguna, pembungkusan, elektronik dan banyak lagi. Keperluan reka bentuk khusus dan ciri prestasi setiap bahagian menentukan pilihan bahan, perkakas dan proses pembuatan untuk pengacuan suntikan.
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editor by Dream 2024-10-12
